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SKU 02514

Warning: The generator weighs 2,205 lbs. Use care and the proper lifting or hoisting
equipment when moving it to the installation location. If hoisting with a crane, avoid
overhead power lines. Always connect hoist lines to the steel base of the generator.

Generator Location

• Locate and install the generator outdoors where cooling air is readily available. Do not

remove any part of the protective enclosure while operating.

• Install the generator so that the air inlets and outlets are not blocked by obstructions such

as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snow drifts may
require the placement of a barrier for protection. The air inlet, in normal weather condi-
tions, should face the prevailing wind direction.

• Install the generator on a slab or other area where rain drainage or flood waters can not

reach it.

• Generator placement should allow four feet of access to all sides for maintenance.

• Place the generator as close as possible to the transfer switch and load to reduce the

length of cable runs.

• If the generator in located indoors, or in a generator house, the engine exhaust must be

ventilated to the outdoors using leakproof,  heat resistant, metal flex tubing.

Transfer Switch Location

• Install the transfer switch indoors, and as close as possible to the (emergency) distribu-

tion panel, on a solid surface.

• Do not install the transfer switch where is can get wet or is exposed to moisture of any

kind. Avoid mounting in areas where there is corrosive vapors.

• Protect the transfer switch from dirt and dust.

Generator Support and Mounting

Mount the generator to a concrete slab able to support the weight of the generator. The
slab must extend beyond the steel base by at least one foot. Contact a cement contractor
for slab specifications if necessary. Attach the steel base to the concrete slab using large
and long, masonry type anchor bolts (not supplied).

Conduit and Wiring

All wiring must be of the proper AWG size and insulation, properly encased in NEC ap-
proved rigid conduit. Refer to the wiring illustrations on the next page.

Note : Specific generator voltage output, facility load, and transfer switch connections have
been left out, and should be at the discretion of the licensed electrical contractor for the
requirements of the facility load. It is important to balance all (phase)  loads off the genera-
tor.  If one phase draws more current than the others, damage can occur to the generator.

1.

Install the 1-1/2” rigid conduit from the generator connection box to the outside of the
generator housing. Mount a junction box which connects it to the external rigid conduit
routed to the transfer switch.

Summary of Contents for 02514

Page 1: ...at http www harborfreight com Copyright 2002 by Harbor Freight T ools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight T ools For technical questions and replacement parts please call 1 800 444 3353 02514 CHICAGO Electric Generators Model ...

Page 2: ... Displacement 2238 cc Compression ration 17 2 1 Ex voltage 92 volts Ex current 5 4 amps Fuel consumption At 75 load 10 2 hours Battery one 12 VDC Marine Duty 120 AH VDC High temperature shutdown Emergency shutdown pushbutton Emergency shutdown for low or high oil Battery rack 18 gallon fuel capacity Coolant capacity 2 25 gallons Fully enclosed bottom exhaust Soundproof housing Meter V A Hz U V and...

Page 3: ...ical codes and standards Handling and Installation Precautions 1 All electrical work including earth ground connection should be completed by a licensed electrician 2 Any separate fuel storage generator supply facility must be built or installed in full compliance with relevant local state and federal regulations 3 If the generator is installed indoors exhaust fumes must be piped out of the buildi...

Page 4: ...ot smoke or allow sparks flames or other sources of ignition around the engine fuel tanks or batteries Fuel vapors are explosive While charging batteries emit hydrogen gas which is highly explosive 7 Turn off or disconnect the power to the battery charger before making or breaking connections with the battery Otherwise sparking will occur 8 Keep grounded conductive objects such as tools away from ...

Page 5: ...ants lubricants and battery electrolyte used in the generator If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water 4 When servicing the battery wear an acid resistant apron and full face shield and safety glasses If electrolyte is spilled on skin or c...

Page 6: ...on electrical fires General Precautions 1 Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged shou...

Page 7: ...Unpacking When unpacking handle shipping boxes and crates with care When moving avoid drop ping or bumping Verify that all parts are included and are in good condition If any parts are missing or broken please call Harbor Freight T ools at the number on the cover of this manual as soon as possible Refer to the Daewoo maintenance manuals supplied for detailed information Operation Maintenance and P...

Page 8: ...Switch Location Install the transfer switch indoors and as close as possible to the emergency distribu tion panel on a solid surface Do not install the transfer switch where is can get wet or is exposed to moisture of any kind Avoid mounting in areas where there is corrosive vapors Protect the transfer switch from dirt and dust Generator Support and Mounting Mount the generator to a concrete slab ...

Page 9: ...ove power to the utility power supply leads by removing the master cir cuit breaker and label Do Not T ouch Wiring in Progress 4 Connect the utility power supply leads to the transfer switch 5 Connect the circuit load leads from the emergency distribution panel if used to the transfer switch Generator Connection Box Typical Emergency Power System 115V 220V U2 U4 U2 N U4 N ...

Page 10: ...rator housing to the right of the door 5 Connect the red cable terminal lug to the positive terminal of the battery and the black cable terminal lug to the negative terminal of the battery Caution During battery charging explosive vapors may be emitted from the battery Ventilate the area and avoid smoking or other ignition points Post Installation Inspection Before placing the emergency generator ...

Page 11: ...t they should turn off surge sensitive equipment 8 Turn off the utility power supply to the transfer switch from the utility main line circuit breaker 9 Set the transfer switch to the standby generator to load position Controls and Indicators The table on the next page defines each item on the Control Panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 12: ...0 seconds Do this only under cold weather conditions 3 Turn key switch to Start to start the engine If it does not start in 10 seconds repeat step 2 Once the engine starts turn the Key to Run 4 Set the generator circuit breaker up to On The generator is now supplying power to the load 5 View the ampere and voltage meters on the control panel Adjust voltage regulator to change voltage if necessary ...

Page 13: ...erator use 5 Clean or replace air filter 6 Check battery for complete charge electrolyte levels and leaking fluids Recharge or replace battery if it will not hold a charge 7 Clean all battery cap vents 8 Start the generator and observe that all gauges and meters on the control panel are operating properly 9 Check exhaust connections for tightness 10 Check all electrical connections for tightness P...

Page 14: ...Generating Set Oil Pressure And Water Temperature Plug 1 Female Plug 2 Male Fig 4Instruction For The Plug Of Diesel Generating Set Protection Pattern Plate KEY BATTERY K WATER TEMPERATURE TRANSDUCER OIL PRESSURE TRANSDUCER STOP LOW OIL PRESSUER HIGH WATER TEMPERATURE RESET ...

Page 15: ...ing 2 Harmonic Coil Of The Auxiliary 3 Automatic Voltage Regulator 4 AVR Winding 5 Silicon Rectifier 6 Stator s Harmonic Generator Layout Diagram 1 DIesel Engine 2 Couple Kit 3 Generator 4 Sound Proof Housing 5 Fuel Tank 6 Contorl Cables 7 Contorl Panel 8 Base Frame 9 Anti Vibration Mounting Base 10 Exhaust Pipe 11 Radiator ...

Page 16: ... 02514 1 Change Switch 2 Indicating Lamp 3 Calculagraph 4 Meter 5 Start Key 6 DC Charge Current Meter 7 Generator 8 Start Motor 9 Preheat Winding 10 Battery Wiring Diagram Of Engine Control 12 4 1 Circuit breaker ...

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