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Page 6

SKU 02514

4.

Do not attempt to connect or disconnect load connections while standing in water, or
on wet or soggy ground.

5.

Do not touch electrically energized parts of the generator and interconnecting cables
or conductors with any part of the body, or with any non-insulated conductive object.

6.

Immediately replace the terminal box cover after making connection or disconnection
of cables within, or tightening cable lug nuts. Do not operate the generator with the
terminal box cover open.

7.

All terminal box cable connections must be tight to avoid arcing. Arcing can heat up
and melt terminal lugs causing a disconnection and grounding of a live circuit.

8.

Connect the generator only to a load or electrical system that is compatible with the
electrical characteristics and rated capacity of the generator.

9.

Before servicing equipment powered by the generator, disconnect the equipment from
its power input.

10.

Keep all electrical equipment clean and dry. Replace any wiring where the insulation
is cracked, cut, abraded or otherwise degraded. Replace terminals that are worn,
discolored, or corroded. Keep terminals clean and tight.

11.

Insulate all connections and disconnected wires.

12.

Use only Class BC or Class ABC fire extinguishers on electrical fires.

General Precautions

1.

Check for damaged parts .  Before using the generator, any part that appears
damaged should be carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment and binding of moving parts; any
broken parts or mounting fixtures; and any other condition that may affect proper
operation. Any part that is damaged should be properly repaired or replaced by a
qualified technician.

2.

Guard against electric shock

.  Prevent body contact with grounded surfaces such

as pipes, radiators, ranges, and refrigerator enclosures.

3.

Replacement parts and accessories

.  When servicing, use only identical

replacement parts. Use of any other parts will void the warranty. Only use accessories
intended for use with this tool. Approved accessories are available from Harbor
Freight Tools.

4.

Do not operate generator if under the influence of alcohol or drugs

.  Read

warning labels on prescriptions to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the generator.

5.

Maintenance .  For your safety, service and maintenance should be performed
regularly by a qualified technician. Never work alone on the generator.

Warning:   People with pacemakers should consult with their physician(s) before using this
product; operation of equipment in close proximity to a heart pacemaker could cause
interference or failure of the pacemaker.

Summary of Contents for 02514

Page 1: ...at http www harborfreight com Copyright 2002 by Harbor Freight T ools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight T ools For technical questions and replacement parts please call 1 800 444 3353 02514 CHICAGO Electric Generators Model ...

Page 2: ... Displacement 2238 cc Compression ration 17 2 1 Ex voltage 92 volts Ex current 5 4 amps Fuel consumption At 75 load 10 2 hours Battery one 12 VDC Marine Duty 120 AH VDC High temperature shutdown Emergency shutdown pushbutton Emergency shutdown for low or high oil Battery rack 18 gallon fuel capacity Coolant capacity 2 25 gallons Fully enclosed bottom exhaust Soundproof housing Meter V A Hz U V and...

Page 3: ...ical codes and standards Handling and Installation Precautions 1 All electrical work including earth ground connection should be completed by a licensed electrician 2 Any separate fuel storage generator supply facility must be built or installed in full compliance with relevant local state and federal regulations 3 If the generator is installed indoors exhaust fumes must be piped out of the buildi...

Page 4: ...ot smoke or allow sparks flames or other sources of ignition around the engine fuel tanks or batteries Fuel vapors are explosive While charging batteries emit hydrogen gas which is highly explosive 7 Turn off or disconnect the power to the battery charger before making or breaking connections with the battery Otherwise sparking will occur 8 Keep grounded conductive objects such as tools away from ...

Page 5: ...ants lubricants and battery electrolyte used in the generator If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water 4 When servicing the battery wear an acid resistant apron and full face shield and safety glasses If electrolyte is spilled on skin or c...

Page 6: ...on electrical fires General Precautions 1 Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged shou...

Page 7: ...Unpacking When unpacking handle shipping boxes and crates with care When moving avoid drop ping or bumping Verify that all parts are included and are in good condition If any parts are missing or broken please call Harbor Freight T ools at the number on the cover of this manual as soon as possible Refer to the Daewoo maintenance manuals supplied for detailed information Operation Maintenance and P...

Page 8: ...Switch Location Install the transfer switch indoors and as close as possible to the emergency distribu tion panel on a solid surface Do not install the transfer switch where is can get wet or is exposed to moisture of any kind Avoid mounting in areas where there is corrosive vapors Protect the transfer switch from dirt and dust Generator Support and Mounting Mount the generator to a concrete slab ...

Page 9: ...ove power to the utility power supply leads by removing the master cir cuit breaker and label Do Not T ouch Wiring in Progress 4 Connect the utility power supply leads to the transfer switch 5 Connect the circuit load leads from the emergency distribution panel if used to the transfer switch Generator Connection Box Typical Emergency Power System 115V 220V U2 U4 U2 N U4 N ...

Page 10: ...rator housing to the right of the door 5 Connect the red cable terminal lug to the positive terminal of the battery and the black cable terminal lug to the negative terminal of the battery Caution During battery charging explosive vapors may be emitted from the battery Ventilate the area and avoid smoking or other ignition points Post Installation Inspection Before placing the emergency generator ...

Page 11: ...t they should turn off surge sensitive equipment 8 Turn off the utility power supply to the transfer switch from the utility main line circuit breaker 9 Set the transfer switch to the standby generator to load position Controls and Indicators The table on the next page defines each item on the Control Panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 12: ...0 seconds Do this only under cold weather conditions 3 Turn key switch to Start to start the engine If it does not start in 10 seconds repeat step 2 Once the engine starts turn the Key to Run 4 Set the generator circuit breaker up to On The generator is now supplying power to the load 5 View the ampere and voltage meters on the control panel Adjust voltage regulator to change voltage if necessary ...

Page 13: ...erator use 5 Clean or replace air filter 6 Check battery for complete charge electrolyte levels and leaking fluids Recharge or replace battery if it will not hold a charge 7 Clean all battery cap vents 8 Start the generator and observe that all gauges and meters on the control panel are operating properly 9 Check exhaust connections for tightness 10 Check all electrical connections for tightness P...

Page 14: ...Generating Set Oil Pressure And Water Temperature Plug 1 Female Plug 2 Male Fig 4Instruction For The Plug Of Diesel Generating Set Protection Pattern Plate KEY BATTERY K WATER TEMPERATURE TRANSDUCER OIL PRESSURE TRANSDUCER STOP LOW OIL PRESSUER HIGH WATER TEMPERATURE RESET ...

Page 15: ...ing 2 Harmonic Coil Of The Auxiliary 3 Automatic Voltage Regulator 4 AVR Winding 5 Silicon Rectifier 6 Stator s Harmonic Generator Layout Diagram 1 DIesel Engine 2 Couple Kit 3 Generator 4 Sound Proof Housing 5 Fuel Tank 6 Contorl Cables 7 Contorl Panel 8 Base Frame 9 Anti Vibration Mounting Base 10 Exhaust Pipe 11 Radiator ...

Page 16: ... 02514 1 Change Switch 2 Indicating Lamp 3 Calculagraph 4 Meter 5 Start Key 6 DC Charge Current Meter 7 Generator 8 Start Motor 9 Preheat Winding 10 Battery Wiring Diagram Of Engine Control 12 4 1 Circuit breaker ...

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