Chicago Electric 02514 Assembly And Operating Instructions Manual Download Page 1

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GENERA

GENERATOR - DIESEL

20 KV

20 KVA

ASSEMBLY AND OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at http://www.harborfreight.com

this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.

For technical questions and replacement parts, please call 1-800-444-3353

02514

CHICAGO

Electric

Generators

Model

Summary of Contents for 02514

Page 1: ...at http www harborfreight com Copyright 2002 by Harbor Freight T ools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight T ools For technical questions and replacement parts please call 1 800 444 3353 02514 CHICAGO Electric Generators Model ...

Page 2: ... Displacement 2238 cc Compression ration 17 2 1 Ex voltage 92 volts Ex current 5 4 amps Fuel consumption At 75 load 10 2 hours Battery one 12 VDC Marine Duty 120 AH VDC High temperature shutdown Emergency shutdown pushbutton Emergency shutdown for low or high oil Battery rack 18 gallon fuel capacity Coolant capacity 2 25 gallons Fully enclosed bottom exhaust Soundproof housing Meter V A Hz U V and...

Page 3: ...ical codes and standards Handling and Installation Precautions 1 All electrical work including earth ground connection should be completed by a licensed electrician 2 Any separate fuel storage generator supply facility must be built or installed in full compliance with relevant local state and federal regulations 3 If the generator is installed indoors exhaust fumes must be piped out of the buildi...

Page 4: ...ot smoke or allow sparks flames or other sources of ignition around the engine fuel tanks or batteries Fuel vapors are explosive While charging batteries emit hydrogen gas which is highly explosive 7 Turn off or disconnect the power to the battery charger before making or breaking connections with the battery Otherwise sparking will occur 8 Keep grounded conductive objects such as tools away from ...

Page 5: ...ants lubricants and battery electrolyte used in the generator If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water 4 When servicing the battery wear an acid resistant apron and full face shield and safety glasses If electrolyte is spilled on skin or c...

Page 6: ...on electrical fires General Precautions 1 Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged shou...

Page 7: ...Unpacking When unpacking handle shipping boxes and crates with care When moving avoid drop ping or bumping Verify that all parts are included and are in good condition If any parts are missing or broken please call Harbor Freight T ools at the number on the cover of this manual as soon as possible Refer to the Daewoo maintenance manuals supplied for detailed information Operation Maintenance and P...

Page 8: ...Switch Location Install the transfer switch indoors and as close as possible to the emergency distribu tion panel on a solid surface Do not install the transfer switch where is can get wet or is exposed to moisture of any kind Avoid mounting in areas where there is corrosive vapors Protect the transfer switch from dirt and dust Generator Support and Mounting Mount the generator to a concrete slab ...

Page 9: ...ove power to the utility power supply leads by removing the master cir cuit breaker and label Do Not T ouch Wiring in Progress 4 Connect the utility power supply leads to the transfer switch 5 Connect the circuit load leads from the emergency distribution panel if used to the transfer switch Generator Connection Box Typical Emergency Power System 115V 220V U2 U4 U2 N U4 N ...

Page 10: ...rator housing to the right of the door 5 Connect the red cable terminal lug to the positive terminal of the battery and the black cable terminal lug to the negative terminal of the battery Caution During battery charging explosive vapors may be emitted from the battery Ventilate the area and avoid smoking or other ignition points Post Installation Inspection Before placing the emergency generator ...

Page 11: ...t they should turn off surge sensitive equipment 8 Turn off the utility power supply to the transfer switch from the utility main line circuit breaker 9 Set the transfer switch to the standby generator to load position Controls and Indicators The table on the next page defines each item on the Control Panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 12: ...0 seconds Do this only under cold weather conditions 3 Turn key switch to Start to start the engine If it does not start in 10 seconds repeat step 2 Once the engine starts turn the Key to Run 4 Set the generator circuit breaker up to On The generator is now supplying power to the load 5 View the ampere and voltage meters on the control panel Adjust voltage regulator to change voltage if necessary ...

Page 13: ...erator use 5 Clean or replace air filter 6 Check battery for complete charge electrolyte levels and leaking fluids Recharge or replace battery if it will not hold a charge 7 Clean all battery cap vents 8 Start the generator and observe that all gauges and meters on the control panel are operating properly 9 Check exhaust connections for tightness 10 Check all electrical connections for tightness P...

Page 14: ...Generating Set Oil Pressure And Water Temperature Plug 1 Female Plug 2 Male Fig 4Instruction For The Plug Of Diesel Generating Set Protection Pattern Plate KEY BATTERY K WATER TEMPERATURE TRANSDUCER OIL PRESSURE TRANSDUCER STOP LOW OIL PRESSUER HIGH WATER TEMPERATURE RESET ...

Page 15: ...ing 2 Harmonic Coil Of The Auxiliary 3 Automatic Voltage Regulator 4 AVR Winding 5 Silicon Rectifier 6 Stator s Harmonic Generator Layout Diagram 1 DIesel Engine 2 Couple Kit 3 Generator 4 Sound Proof Housing 5 Fuel Tank 6 Contorl Cables 7 Contorl Panel 8 Base Frame 9 Anti Vibration Mounting Base 10 Exhaust Pipe 11 Radiator ...

Page 16: ... 02514 1 Change Switch 2 Indicating Lamp 3 Calculagraph 4 Meter 5 Start Key 6 DC Charge Current Meter 7 Generator 8 Start Motor 9 Preheat Winding 10 Battery Wiring Diagram Of Engine Control 12 4 1 Circuit breaker ...

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