Index
Air Chicago (Standard/XW/XL/XXL)
I-6
Safety Guards 1-4, 3-2
Safety Interlock Switches 1-5, 3-3
Safety Labels 1-5, 3-3
Safety Messages in this Manual 1-6
Safety Stop Buttons 1-5, 3-2, C-6
Safe Work Habits 1-3
During Daily Operation 1-3
Maintenance and Repair 1-3
Scope of the Manual 1-2
Second Crossfold
CHI Panel Adjustments C-14
Photosensor Replacement 7-32
Steel Fingers Adjustment 7-30
Troubleshooting 6-19
Security of Hardware 2-10
Self-Diagnostics, CHI Panel 3-11, C-6
Semi-Annual PM (1000 Hours) 4-11
Clean Air Filter/Auto Drain Units 4-13
Inspect Gear Reduction Unit 4-14
Sensors 7-32.
See also
Photosensors
Activation Testing, CHI Panel C-18
Function, Troubleshooting 6-22
Limit Switch
Adjustment
Primary Fold Ski 7-39
Photosensor
Check and Clean 4-3
Replacement 7-32
First Crossfold and Overwidth 7-33
Inlet, Feed, Second Crossfold and Stacker
7-32
Proximity Sensor
Adjustment
Primary Fold Ski Position Detect 7-34
Stacker 7-36
Replacement
Primary Fold Ski Position Detect 7-35
Stacker 7-38
Sequence of Operation 5-15
Crossfold Phase 5-16
Primary Fold Phase 5-16
Stacking Phase 5-16
Stand-by Phase 5-15
Start-up Phase 5-15
Setscrews, Check 4-9
Shut-Down 3-12
Pause Operation 3-12
Site and Utility Requirements 2-2
Sort Into Categories, Work Habits 3-14
Stacker
Adjustment, CHI Panel C-14
Door
Air Cylinder Air Flow Adjustment 7-43
Bearings, Check and Grease 4-7
Linkages, Lubricate 4-8
Mechanical Adjustments 7-31
Drive and Idler Roll Tracking Tape Replacement
7-17
Drive BeltTension Adjustment 7-24
Drive System 5-13
Photosensor Replacement 7-32
Programming, CHI Panel C-10
Proximity Sensor
Adjustment 7-36
Replacement 7-38
Ribbon Tension Adjustment 7-7
Testing, CHI Panel C-17
Troubleshooting 6-20
Stacking Phase, Sequence of Operation 5-16
Stain/Tear Rejection, Work Habits 3-15
Stand-by Phase, Sequence of Operation 5-15
Standards for Each Category, Work Habits 3-14
Start-Up 3-7
Start-up Phase, Sequence of Operation 5-15
Steel Fingers Adjustment, Second Crossfold 7-30
T
Task Table, PM 4-1
Tension Adjustment
Exit Conveyor Ribbon 7-8
Feed Ribbon 7-4
Feed Ribbon Drive Chain 7-21
Inlet Ribbon 7-4
Inlet Ribbon Drive Belt 7-23
Intermediate Ribbon 7-5
Main Drive Chain 7-19
Primary Fold Ski Drive Chain 7-20
Return Conveyor Ribbon 7-9
Stacker Ribbon 7-7
Stacker Ribbon Drive Belt 7-24
Transfer Ribbon 7-6
Transfer Ribbon Drive Chain 7-22
Testing, CHI Panel 3-11, C-15
Crossfold C-17
End Testing C-16
Primary Fold C-17
Primary Fold Ski C-18
Sensor Activation C-18
Stacker C-17
Start Testing C-15
