Cheonsei KEMPION PDS Series Instruction Manual Download Page 16

16

13-1 Replacement of Ball Stopper, 
         Ball Guide, and Check Ball

 

 Disassembly

 

  Unfasten the pipes of the suction and discharge 

sides. 

 

  Unfasten cap nut of suction and discharge sides, 

and take out each part. Be careful of any liquid 

which remains inside the pump may come out. 

 

③  

Inspect the each part of Check Valve, and clean 

or replace. 

 Assembly

 

  Refer to 

18. Structure and Name of Check 

Valve

for assembly.

 

  Fasten tightly after connecting to companion 

piping.

13-2 Replacement of Diaphragm

 Disassembly

 

  Unfasten the pipes at the suction-side 

and discharge-side joints.

 

  Disassemble the joints in reference to 

13-1

.

 

  Unscrew the wrench bolts and 

separate the front cover.

 

  Loosen the hexagon nut holding 

the guide bar using a spanner and 

disconnect the bar.

 

Caution

• 

Assemble while paying attention to the direction of the value (top: ball stopper).  If the order is 

reversed, the fluid flows reversely, when the pump may get damaged. 

 

 

Warning

• 

Wear the protective equipment because any liquid which remains inside the pump may come out during 

disassembly and cause fatal injury to human body. 

Refer to 

18. Structure and Name of Check Valve

for assembly and disassembly.

Valve Adapter

Check Valve

Joint

Joint Cover

Cap Nut

Bolt

Cover

Nut

Guide 

bar

13

  Replacement of Parts

Summary of Contents for KEMPION PDS Series

Page 1: ...PDS Series Pulseless Diaphragm Pumps Instruction Manual www cheonsei co kr METERING PUMPS...

Page 2: ......

Page 3: ...struction manual at the place where you can see it easily 1 Notice for Safety 4 2 Confirmation of Product 5 3 General 5 4 Model Code 6 5 Standard Liquid End Material 6 6 Specification 7 7 Performance...

Page 4: ...or FC 0 80 if Liquid End material is SS Piping pressure Below the max discharge pressure indicated on the Specifications Pressure over the allowable one may cause damage to the product so install safe...

Page 5: ...op Provide adequate protection against freezing the pump and piping during winter season Make proper protection in consideration of indeliberate leakage from damage of pump Piping Dispose of waste pum...

Page 6: ...0 1 a b MODEL PDS PULSELESS DIAPHRAGM METERING PUMP DIS CAPACITY 5 5 5 L min 10 10 5 L min LIQUID END MATERIAL a Head P PVC F PVDF S STS316 X Special b Check Ball C CERAMIC S STS316 X Special CONNECTI...

Page 7: ...20mA Operating Over Current Err Relay Contact Output Effective Flow Control Range of Discharge Capacity Effective Flow Control Range of Discharge Capacity Others RATIO Setting range 0 100 based on re...

Page 8: ...nd Structure Gearbox flange Motor Joint Cover Attachment Gearbox Bed Head A B Cam Guide shaft Diaphragm rear Discharge Suction Head Check ball Diaphragm front Slider Diaphragm rod 40 1800 600 1200 0 2...

Page 9: ...tion discharge condition Piping should be short and less bending as far as possible and be careful not to make the cavity at which air stay Install piping support lest piping load fall on the pump Esp...

Page 10: ...tion piping in order to prevent air inflow into the piping Discharge rate of pump can be destabilized by air Inflow into the piping Make piping length of suction side as short as possible If it is too...

Page 11: ...ion of the diaphragm using the relay of the detector Do wiring to the terminal block of the detector in reference to the following instruction Input Power DC24V 300mA Relay Spec SPDT 2A DC30V Cable St...

Page 12: ...est run for 30minutes Caution When the ambient temperature is low overload may occur temporarily due to low temperature of lubricant Wait until the lubricant temperature increases with no load If ther...

Page 13: ...lume under actual running condition with measuring device such as mass cylinder If discharge volume had no fluctuation after repeated measurements the pump is judged to be running normally When the di...

Page 14: ...p from dust and or corrosion Check foreign substances lay on the Check Valve before restarting the pump 11 4 Other Maintenance When diluted liquid is used at freezing place in the winter install heat...

Page 15: ...check ball become dirty or damaged Clean or replace The piping or pump leaks at joints Inspect and repair The O ring of the valve gets damaged or defective Replace The constant velocity cam gets worn...

Page 16: ...ion side and discharge side joints Disassemble the joints in reference to 13 1 Unscrew the wrench bolts and separate the front cover Loosen the hexagon nut holding the guide bar using a spanner and di...

Page 17: ...s time rotate it counter clockwise to disassemble the diaphragm When the diaphragm displays any sign of abrasion or impairment replace it with a new one Assembly Assemble it in the reverse order of di...

Page 18: ...ty period Trouble of using by careless handling Trouble or damage due to using non designated part reconstructing the pump arbitrarily Trouble by fire or natural disaster Notes 1 The each quantity is...

Page 19: ...due to choking the valve with debris or closing the valve the safety valve will open automatically to relieve the pressure Relief valve prevents pump and piping from damages 18 1 Check Valve Model PDS...

Page 20: ...CSME I 01 2019 10 21 40 ANSANTECOM GIL SANGNOK GU ANSAN SI GYEONGGI DO KOREA Phone 82 31 508 1003 Fax 82 31 419 3223 E mail cheonsei cheonsei co kr Homepage http www cheonsei co kr...

Reviews: