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Product Manual - VaporMan 125

®

 Manifold Vaporizer System

General

The VaporMan125 Manifold Vaporizer System is designed 

to combine two bulk carbon dioxide tanks or one carbon 

dioxide Perma-Cyl

®

 MicroBulk Storage System tank on a 

reliable, economical basis. The unit is intended to fulfill the 

high flow requirements of distributors for micro-breweries, 

stadium applications, industrial applications, and various 

other high-flow applications.

The VaporMan 125 system comes with all the necessary 

fittings to connect two Carbo-Max

®

 750 Bulk CO

2

 System 

tanks to the unit  A separate kit can be bought along with the 

VaporMan 125 system for two Carbo-Max 1000 tanks  There 

is also a specific part number for a VaporMan 125 system 

Perma-Cyl tank 

System Overview

The VaporMan 125 system consists of two vaporizers, one 

parallel and one series, and a manifolding sub-assembly  The 

CO

2

 enters the manifolding section and is combined before 

being routed to the parallel vaporizer  The parallel vaporizer 

vaporizes the CO

2

 into cold gas  The cold gas then enters the 

series vaporizer, which warms the cold gas to an adequate 

temperature before being sent downstream to equipment 

The design and construction of the VaporMan 125 system 

is aimed at building the most efficient and affordable 

vaporizing unit available  Engineered as a complete high 

flow vaporizing system, the VaporMan 125 system can be 

coupled with a high flow regulator to achieve flow rates 

of 125 lbs/hour (56 kg/hr)  The manifolding section of the 

VaporMan 125 system makes installation simple and straight 

forward  The unit is essentially a plug and play assembly 

The vaporizers are connected in a specific order and the 

vaporizer selection was intentional  The parallel vaporizer is 

used to vaporize the liquid into cold gas  The gas is then sent 

through the series vaporizer in order to warm the gas and 

prepare it to be used downstream 

The VaporMan 125 system is protected from over-

pressurization by a primary safety relief valve set at 350 

psig  This has been included for the time when the system 

may be mistakenly isolated or if a blockage occurs 

Physical Description

VaporMan 125 Components

The components on the manifold section can be used in three 

ways:

•  Two Carbo-Max 750 or 1000 tanks

•  One Carbo-Max 750 or 1000 tank

•  One Perma-Cyl tank

The manifold section provides four connections, a pressure 

gauge and an economizer regulator  The manifold section is 

mounted to a panel that is conveniently located for ease of 

hook up. The connections are standard 5/8" ODT 45° flare. 

This is the fitting needed for the standard fill hoses that are 

used on all beverage tank installations 

Vaporizing Circuit

The vaporizing circuit includes two vaporizers  One 

vaporizer is a parallel ambient vaporizer and the other is 

a series ambient vaporizer  The vaporizers are connected 

in order to maximize the vaporization of the product  The 

parallel vaporizer is used to quickly vaporize liquid into gas  

The series vaporizer is used to warm the gas, not vaporize 

liquid  Each of the vaporizers has a 600 psi maximum 

allowable working pressure 

Safety Pressure Relief Section

The safety relief is a 350 psi pressure relief device  This is to 

relieve pressure in the event liquid were to be trapped in the 

vaporizers or in case of fire.

*Each VaporMan 125 PED model is equipped with relief 

devices with set pressures of 20 68 Bar  

Introduction

Summary of Contents for VaporMan 125

Page 1: ...Part Number 20749848 Rev B 2018 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual VaporMan 125 Manifold Vaporizer System...

Page 2: ......

Page 3: ...ow Regulator 6 Operations 7 Initial Inspections 7 Filling Procedures 7 Installing the VaporMan 125 Unit 7 Plumbing Procedures 8 Carbo Max 1000 Bulk CO2 System Parts to be Added 8 Carbo Max 1000 Bulk C...

Page 4: ...aporMan 125 Unit with Carbo Max 750 Bulk CO2 System 19 VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System 19 VaporMan 125 Unit with Perma Cyl MicroBulk Storage System 20 Warranty 21 Warranty Policy...

Page 5: ...ls and kits provided by Chart This manual contains information regarding the safe operation and handling of liquid carbon dioxide with the cylinder and the vaporizer manifold system It should be thoro...

Page 6: ...f a condition that can result in equipment or component damage Note A statement that contains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms...

Page 7: ...ith liquid CO2 cold pipes and equipment or cold gas exists Safety goggles or a face shield should be worn at all times when connecting to fill connections while filling the tank and during disconnecti...

Page 8: ...Monitoring Systems The Analox 50 and Ax 50 Carbon Dioxide Analyzers are precision instruments that provide continuous accurate monitoring of CO2 levels to ensure a safe working environment for your em...

Page 9: ...a plug and play assembly The vaporizers are connected in a specific order and the vaporizer selection was intentional The parallel vaporizer is used to vaporize the liquid into cold gas The gas is th...

Page 10: ...bo Max 1000 Bulk CO2 System tanks or who have one Perma Cyl MicroBulk Storage System tank there are two optional kits that will need to be purchased as well The kit names are KIT CARBOMAX VAPORMAN 100...

Page 11: ...ns A place that has circulation is recommended to aid in melting the ice that might build up on the vaporizers during operation The VaporMan 125 unit will then need to be connected to the tank or tank...

Page 12: ...in the following illustrations you will remove the Economizing sections Gas Use sections and the Pressure Building sections The parts to be reused are shown on top as well as the parts to be added Car...

Page 13: ...9 Operations Product Manual VaporMan 125 Manifold Vaporizer System Carbo Max 750 Bulk CO2 System Parts to be Added Carbo Max 750 Bulk CO2 System Parts to be Removed...

Page 14: ...not connected the tanks may not distribute CO2 to the VaporMan 125 unit equally The check valves are in place to prevent any back flow into each tank The check valves also ensure that the tanks equal...

Page 15: ...dy VaporMan 125 system pressure is too low or does not build pressure at a sufficient rate VaporMan 125 unit or system is leaking If the pressure does not build and stays at a setting lower than desir...

Page 16: ......

Page 17: ...re Designation Description Function PG 1 PG 2 DIAL 0 400 PSI 1 4 MPT CBM PN 13321014 PRESSURE GAUGE TANK PRESSURE ECON PRESSURE R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 ECONOMIZER REGULATOR RV 2...

Page 18: ...13154842 ECONOMIZER REGULATOR R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 SURE FILL REGULATOR RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 PRIMARY SAFETY RELIEF VALVE RV 2 RV BRS 1 2MPT 450 PSI PN 1170845...

Page 19: ...4 MPT CBM PN 11940305 R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 R 3 REGULATOR 250 NPT 125 PSI PB PN 14743180 RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 R...

Page 20: ...16 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Page 21: ...DICATOR PI 1 PRESSURE INDICATOR R 1 PRESS BUILDING REG R 2 SUREFILL REG RV 1 RELIEF VALVE RV 2 LINE RELIEV BD 1 BURST DISC Piping Ref No Description A TOP FILL B LIQUID WITHDRAWAL C PRESSURE BUILDING...

Page 22: ...18 Specifications Product Manual VaporMan 125 Manifold Vaporizer System Set up and Dimensions VaporMan 125 Unit...

Page 23: ...19 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Carbo Max 750 Bulk CO2 System VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System...

Page 24: ...20 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Page 25: ...fications in any way to the Equipment without Chart s prior written approval shall render this warranty void This limited warranty does not apply to Equipment comprised of materials provided or a desi...

Page 26: ...Or by writing to Chart Inc 407 7th Street NW New Prague MN 56071 2 Authorization must be obtained from Chart prior to shipping any Equipment to Chart facilities In order to process the return of a tan...

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