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11

Product Manual - VaporMan 125

®

 Manifold Vaporizer System

Replacing the Economizing 

Regulator

The regulator used on the manifold is the same type and part 

number used in the economizing circuit for the tanks  If the 

regulator is failing, please replace it with the same regulator 

Maintenance & Troubleshooting

Miscellaneous Fittings

The remaining pieces on the VaporMan 125 system should 

be inspected for corrosion or fatigue failure over time  All of 

the various parts can be provided through 

www chartparts 

com

  The other components of the unit are stainless steel or 

aluminum and should have great longevity 

Troubleshooting

The following table is arranged in a Trouble/Possible Cause/Remedy format. The possible causes for specific problems are 

listed in descending order of significance. That is, check out the first cause listed before proceeding to the next. Perform all 

procedures in order listed and exactly as stated (Refer to drawings as required to locate system components identified in the 

troubleshooting guide )

Trouble

Possible Cause

Remedy

VaporMan 125 system pressure is 

too low or does not build pressure 

at a sufficient rate

VaporMan 125 unit or system is leaking If the pressure does not build and stays 

at a setting lower than desired, check the 

VaporMan 125 unit or downstream for leaks

Energy level of liquid in tank is low

The pressure building rate for product 

stored at a lower pressure will be slower 

than a product stored at a higher pressure. 

To achieve best results, maintain the tank 

pressure at a working pressure above 125 

psi.

Pressure building regulator is set 

improperly or leaks

If the pressure builds and stays at a 

pressure higher than desired, adjust the 

pressure building regulator to a new setting

Cylinder is leaking

Check for frost on lines or on top of head. 

Listen for hissing, soap test joints for leaks. 

Isolate leak and call Chart for repair details

Vacuum is deteriorating

This can be accompanied by cold or frost 

occurring evenly over the cylinder surface. 

Refer to the troubleshooting section on frost

VaporMan 125 unit has blockage

Check the unit for signs of blockages. Dry 

ice or foreign material can prevent flow 

through the unit.

Frost occurs on vaporizers

Vaporizers are working properly

This is normal. Ice may remain for the 

entirety of the use.

Summary of Contents for VaporMan 125

Page 1: ...Part Number 20749848 Rev B 2018 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual VaporMan 125 Manifold Vaporizer System...

Page 2: ......

Page 3: ...ow Regulator 6 Operations 7 Initial Inspections 7 Filling Procedures 7 Installing the VaporMan 125 Unit 7 Plumbing Procedures 8 Carbo Max 1000 Bulk CO2 System Parts to be Added 8 Carbo Max 1000 Bulk C...

Page 4: ...aporMan 125 Unit with Carbo Max 750 Bulk CO2 System 19 VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System 19 VaporMan 125 Unit with Perma Cyl MicroBulk Storage System 20 Warranty 21 Warranty Policy...

Page 5: ...ls and kits provided by Chart This manual contains information regarding the safe operation and handling of liquid carbon dioxide with the cylinder and the vaporizer manifold system It should be thoro...

Page 6: ...f a condition that can result in equipment or component damage Note A statement that contains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms...

Page 7: ...ith liquid CO2 cold pipes and equipment or cold gas exists Safety goggles or a face shield should be worn at all times when connecting to fill connections while filling the tank and during disconnecti...

Page 8: ...Monitoring Systems The Analox 50 and Ax 50 Carbon Dioxide Analyzers are precision instruments that provide continuous accurate monitoring of CO2 levels to ensure a safe working environment for your em...

Page 9: ...a plug and play assembly The vaporizers are connected in a specific order and the vaporizer selection was intentional The parallel vaporizer is used to vaporize the liquid into cold gas The gas is th...

Page 10: ...bo Max 1000 Bulk CO2 System tanks or who have one Perma Cyl MicroBulk Storage System tank there are two optional kits that will need to be purchased as well The kit names are KIT CARBOMAX VAPORMAN 100...

Page 11: ...ns A place that has circulation is recommended to aid in melting the ice that might build up on the vaporizers during operation The VaporMan 125 unit will then need to be connected to the tank or tank...

Page 12: ...in the following illustrations you will remove the Economizing sections Gas Use sections and the Pressure Building sections The parts to be reused are shown on top as well as the parts to be added Car...

Page 13: ...9 Operations Product Manual VaporMan 125 Manifold Vaporizer System Carbo Max 750 Bulk CO2 System Parts to be Added Carbo Max 750 Bulk CO2 System Parts to be Removed...

Page 14: ...not connected the tanks may not distribute CO2 to the VaporMan 125 unit equally The check valves are in place to prevent any back flow into each tank The check valves also ensure that the tanks equal...

Page 15: ...dy VaporMan 125 system pressure is too low or does not build pressure at a sufficient rate VaporMan 125 unit or system is leaking If the pressure does not build and stays at a setting lower than desir...

Page 16: ......

Page 17: ...re Designation Description Function PG 1 PG 2 DIAL 0 400 PSI 1 4 MPT CBM PN 13321014 PRESSURE GAUGE TANK PRESSURE ECON PRESSURE R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 ECONOMIZER REGULATOR RV 2...

Page 18: ...13154842 ECONOMIZER REGULATOR R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 SURE FILL REGULATOR RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 PRIMARY SAFETY RELIEF VALVE RV 2 RV BRS 1 2MPT 450 PSI PN 1170845...

Page 19: ...4 MPT CBM PN 11940305 R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 R 3 REGULATOR 250 NPT 125 PSI PB PN 14743180 RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 R...

Page 20: ...16 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Page 21: ...DICATOR PI 1 PRESSURE INDICATOR R 1 PRESS BUILDING REG R 2 SUREFILL REG RV 1 RELIEF VALVE RV 2 LINE RELIEV BD 1 BURST DISC Piping Ref No Description A TOP FILL B LIQUID WITHDRAWAL C PRESSURE BUILDING...

Page 22: ...18 Specifications Product Manual VaporMan 125 Manifold Vaporizer System Set up and Dimensions VaporMan 125 Unit...

Page 23: ...19 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Carbo Max 750 Bulk CO2 System VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System...

Page 24: ...20 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Page 25: ...fications in any way to the Equipment without Chart s prior written approval shall render this warranty void This limited warranty does not apply to Equipment comprised of materials provided or a desi...

Page 26: ...Or by writing to Chart Inc 407 7th Street NW New Prague MN 56071 2 Authorization must be obtained from Chart prior to shipping any Equipment to Chart facilities In order to process the return of a tan...

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