CHART APPS-160 Product Manual Download Page 7

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Product Manual - APPS 160

General

Strict compliance with proper safety and handling practices 
is necessary when using an APPS 160 unit  We recommend 
that all our customers re-emphasize safety and safe handling 
practices to all their employees and customers  While every 
possible safety feature has been designed into the units and 
safe operations are anticipated, it is essential that every user 
of the APPS 160 unit carefully read all warnings listed in this 
safety section and contained in the manual itself  Periodic 
review of this safety summary is recommended 

Warning!  INSTALLATION: The APPS 160 

should be installed by a trained, 
knowledgable technician. The 
cryogenic piping connected 
to the inlet and outlet must 
be constructed of materials 
suitable for cryogenic service 
and properly protected from 
possible over-pressure. 
The electrical connections 
to the control box should 
be completed by a trained 
technician per the wiring 
schematic. The APPS 160 
should be located on suitable, 
level surface and be properly 
fastened to prevent movement.

Warning!  ASPHYZIATION HAZARD: 

The venting nitrogen gas may 
displace the available oxygen 
in the area to the point where 

the atmosphere is deficient in 

oxygen. The cold nitrogen vent 
gas can collect in low areas, 
increasing the potential risk. 
When the APPS 160 is installed 
indoors or in any area with poor 
ventilation, the installation of 
an oxygen monitor should be 
considered.

The normal oxygen content of air is approximately 21%  
Depletion of oxygen content in air, either by combustion 
or by displacement with inert gas, is a potential hazard and 
users should exercise suitable precautions 

One aspect of this possible hazard is the response of humans 

when exposed to an atmosphere containing only 8 to 12% 

oxygen  In this environment, unconsciousness can be 
immediate with virtually no warning 

When the oxygen content of air is reduced to about 15 

to 16%, the flame of ordinary combustible materials, 

including those commonly used as fuel for heat or light, 
may be extinguished  Somewhat below this concentration, 
an individual breathing the air is mentally incapable of 
diagnosing the situation because the onset of symptoms 
such as sleepiness, fatigue, lassitude, loss of coordination, 
errors in judgment and confusion can be masked by a state of 
“euphoria,” leaving the victim with a false sense of security 
and well being 

Human exposure to atmosphere containing 12% or less 
oxygen leads to rapid unconsciousness  Unconsciousness can 
occur so rapidly that the user is rendered essentially helpless   
This can occur if the condition is reached by an immediate 
change of environment, or through the gradual depletion of 
oxygen 

Most individuals working in or around oxygen deficient 

atmospheres rely on the “buddy system” for protection - 
obviously the “buddy” is equally susceptible to asphyxiation 
if he or she enters the area to assist the unconscious partner 
unless equipped with a portable air supply  Best protection 
is obtainable by equipping all individuals with a portable 
supply of respirable air  Life lines are acceptable only if the 
area is essentially free of obstructions and individuals can 
assist one another without constraint 

If an oxygen deficient atmosphere is suspected or known to 

exist:

1  

Use the “buddy system ”  Use more than one “buddy” if 
necessary to move a fellow worker in an emergency 

2  

Both the worker and “buddy” should be equipped with 
self-contained or airline breathing equipment  

Warning!  EXTREME TEMPERATURES: 

Surfaces in contact with the 
cryogenic liquid nitrogen or the 
vent gas will become extremely 
cold. These surfaces should not 
be touched.

Safety

Summary of Contents for APPS-160

Page 1: ...Part Number 11929931 Rev B 2014 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual APPS 160...

Page 2: ......

Page 3: ...al 1 Terms 1 Acronyms Abbreviations 2 Safety 3 General 3 Nitrogen and Argon 4 Installation Operation 5 Installation 5 Start Up 5 Operation 5 Adjustments 6 Operating Pressure 6 Liquid Nitrogen Level 6...

Page 4: ...iv Table of Contents Product Manual APPS 160 Revision Log Revision Level Date Description B 07 25 2014 Convert to new layout and combine with manual PN 13428250 for 220V...

Page 5: ...e control on liquid use Mini bulk storage for under sized vacuum lines Low cost alternative to two bulk tanks Two operating pressure ranges available Stainless steel plumbing Product Manual The APPS 1...

Page 6: ...onyms abbreviations are used throughout this manual APPS 160 Adjustable Pressure Phase Separator dB Decibel GPM Gallons per minute Hz Hertz MAWP Maximum Allowable Working Pressure OD Outer Dimension P...

Page 7: ...posed to an atmosphere containing only 8 to 12 oxygen In this environment unconsciousness can be immediate with virtually no warning When the oxygen content of air is reduced to about 15 to 16 the fla...

Page 8: ...r sustain life Inhalation of high concentrations of these gases can cause anoxia resulting in dizziness nausea vomiting or unconsciousness and possibly death Individuals should be prohibited from ente...

Page 9: ...properly installed The APPS 160 unit should be purged with warm dry nitrogen gas prior to introducing liquid to ensure that the unit does not have moisture in the inner vessel Turn APPS unit power swi...

Page 10: ...ution To monitor adjustment power must be on and wires will be powered or hot Turn large brass hex nut In or clockwise will decrease set point Out or counterclockwise will increase set point Replace c...

Page 11: ...valve or over tightened valve bolts The bolts should not be tighter than 12 foot pounds and should be evenly torqued If the gasket between the bodies leaks it needs to be replaced Mark the location of...

Page 12: ...8 Product Manual APPS 160...

Page 13: ...ction 1 2 male 45 flare 1 2 male 45 flare 1 2 male 45 flare 1 2 male 45 flare Outlet connection 1 female MVE bayonet 1 female MVE bayonet 1 female MVE bayonet 1 female MVE bayonet Vent connection 1 2...

Page 14: ...Vessel PRV 100 psig 11915572 11915572 11915572 11915572 Vessel SRV 150 psig 11915581 11915581 11915581 11915581 Inlet piping RV 235 psig 1810062 1810062 1810062 1810062 Vent regulator 11756911 211058...

Page 15: ...11 Specifications Product Manual APPS 160 Inlet Check Valve Inlet Strainer Inlet Connection Control Box On Off Switch Fill Valve Indicator Light Vent Valve Indicator Light...

Page 16: ...ions Product Manual APPS 160 Control Box hot black wire connection Control Box neutral white wire connection Control Box ground green wire connection Liquid Level switch connections Liquid Level switc...

Page 17: ...13 Specifications Product Manual APPS 160 Pressure switch connections Pressure switch adjustments Control Box Electrical Schematic...

Page 18: ...14 Product Manual APPS 160...

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