CHART APPS-160 Product Manual Download Page 11

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Installation / Operation

Product Manual - APPS 160

Troubleshooting

The Troubleshooting table is arranged in a “Trouble/Possible Cause/Remedy” format. Note that possible causes for specific 

symptoms are listed in descending order of significance. That is, check out the first cause listed before proceeding to the next. 

If you need further assistance please contact Chart’s Technical Service Team at 1-800-400-4683.

Trouble

Possible Cause

Remedy

Unit overfills.

Pressure gauge not working.

Stuck or bad fill valve.

No flow in the copper phase lines.

Lines are not correctly connected to the 

liquid level switch.

Faulty or incorrectly adjusted liquid level 

switch.

Remove front panel from electrical 

box (

live voltage exists

). Position the 

fill switch in the off position. Position 

and hold the vent swtich in the manual 

position and vent the tank down to zero 

psi. If the pressure gauge does not read 

zero, replace the gauge.

After performing the above steps there 

should be no product flowing into the 

APPS unit. If a fill valve is stuck it could 

be debris under the seat, faulty valve, 

or over-tightened valve bolts. The 

bolts should not be tighter than 12 foot 

pounds and should be evenly torqued. 

If the gasket between the bodies leaks 

it needs to be replaced.

Mark the location of the copper phase 

lines and remove them from the liquid 

level switch. You may need to vent the 

APPS during this process. Direct the 

lines in a safe direction and hold the 

fill switch in the manual position. One 

line should have good gas flow and the 

other should have good liquid flow. If 

either line does not have flow the APPS 

will need to be emptied, warmed up and 

purged to free the line of moisture.

If both lines flow freely verify they are 

connected correctly and not reversed.

Contact Chart Technical Service at 

1-800-400-4683 to verify the liquid level 

switch is set correctly.

Unit does not fill.

Coil or wiring issue.

Remove front panel from electrical box 

(

live voltage exists

). Position both 

switches to the off position. Position fill 

switch to manual position and verify that 

the fill valve opens. Repeat for the vent 

valve. If either valve does not open in 

the manual position it’s possible there is 

a burnt coil or wiring issue.

No unit function.

Bad fuse.

No power.

Remove front panel from electrical box 

and check fuse.

Check supply of power to the APPS 

unit.

Summary of Contents for APPS-160

Page 1: ...Part Number 11929931 Rev B 2014 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual APPS 160...

Page 2: ......

Page 3: ...al 1 Terms 1 Acronyms Abbreviations 2 Safety 3 General 3 Nitrogen and Argon 4 Installation Operation 5 Installation 5 Start Up 5 Operation 5 Adjustments 6 Operating Pressure 6 Liquid Nitrogen Level 6...

Page 4: ...iv Table of Contents Product Manual APPS 160 Revision Log Revision Level Date Description B 07 25 2014 Convert to new layout and combine with manual PN 13428250 for 220V...

Page 5: ...e control on liquid use Mini bulk storage for under sized vacuum lines Low cost alternative to two bulk tanks Two operating pressure ranges available Stainless steel plumbing Product Manual The APPS 1...

Page 6: ...onyms abbreviations are used throughout this manual APPS 160 Adjustable Pressure Phase Separator dB Decibel GPM Gallons per minute Hz Hertz MAWP Maximum Allowable Working Pressure OD Outer Dimension P...

Page 7: ...posed to an atmosphere containing only 8 to 12 oxygen In this environment unconsciousness can be immediate with virtually no warning When the oxygen content of air is reduced to about 15 to 16 the fla...

Page 8: ...r sustain life Inhalation of high concentrations of these gases can cause anoxia resulting in dizziness nausea vomiting or unconsciousness and possibly death Individuals should be prohibited from ente...

Page 9: ...properly installed The APPS 160 unit should be purged with warm dry nitrogen gas prior to introducing liquid to ensure that the unit does not have moisture in the inner vessel Turn APPS unit power swi...

Page 10: ...ution To monitor adjustment power must be on and wires will be powered or hot Turn large brass hex nut In or clockwise will decrease set point Out or counterclockwise will increase set point Replace c...

Page 11: ...valve or over tightened valve bolts The bolts should not be tighter than 12 foot pounds and should be evenly torqued If the gasket between the bodies leaks it needs to be replaced Mark the location of...

Page 12: ...8 Product Manual APPS 160...

Page 13: ...ction 1 2 male 45 flare 1 2 male 45 flare 1 2 male 45 flare 1 2 male 45 flare Outlet connection 1 female MVE bayonet 1 female MVE bayonet 1 female MVE bayonet 1 female MVE bayonet Vent connection 1 2...

Page 14: ...Vessel PRV 100 psig 11915572 11915572 11915572 11915572 Vessel SRV 150 psig 11915581 11915581 11915581 11915581 Inlet piping RV 235 psig 1810062 1810062 1810062 1810062 Vent regulator 11756911 211058...

Page 15: ...11 Specifications Product Manual APPS 160 Inlet Check Valve Inlet Strainer Inlet Connection Control Box On Off Switch Fill Valve Indicator Light Vent Valve Indicator Light...

Page 16: ...ions Product Manual APPS 160 Control Box hot black wire connection Control Box neutral white wire connection Control Box ground green wire connection Liquid Level switch connections Liquid Level switc...

Page 17: ...13 Specifications Product Manual APPS 160 Pressure switch connections Pressure switch adjustments Control Box Electrical Schematic...

Page 18: ...14 Product Manual APPS 160...

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