background image

CONNECTIONS TO

FLUES

There are several ways of connecting
the appliance to the flue. These are
illustrated in Figs. 4 to 6. Horizontal
lengths of flue must be kept to a
minimum and should not be more
than 150 mm (6 inches) long. The
sealing face of the flue collar should
be coated with fire cement before
fixing to the body of the stove using
the two screws provided. The
blanking plate should be removed,
sealed with fire cement and refitted,
care being taken to ensure that the
screws are well tightened. All flue
connections must be well sealed.

SOOT DOORS

It is possible to pass a 16” diameter
sweeps brush through the appliance,
but in most installations it will be
necessary to have a soot door to
enable the chimney to be swept. This
may be either in the brickwork of the
chimney or in the register plate.
Various types and positions of soot
doors are shown in Figs. 4 to 6.

CENTRAL HEATING

SYSTEM

The central heating system must
comply with BS:5449 part 1.

If the system is to be a combined
heating and domestic hot water
system then a double feed indirect hot
water storage cylinder to BS:1556
part 1 should be used. In order to
prevent the build up of scale and
corrosion a suitable inhibitor should
be used. The system must be correctly
vented as shown in Figs. 7 and 8.
The height differential between the
header tank and the appliance must
not exceed 15.2 metres (50 feet).

If all four boiler tappings are used
then, if possible, diagonal pairs
should be connected for domestic hot
water and central heating. Where a
common return is used an injector tee
must be incorporated into the system

as shown in Fig. 9. This will ensure
that a good domestic hot water supply
is maintained when the central
heating pump is operating.

The system must incorporate a
gravity circuit which will normally
heat the domestic hot water and at
least one unvalved radiator. When
the appliance is not connected to a
domestic hot water system the
unvalved radiator(s) on the gravity
circuit must have an output of at least
1.0 kW. This is to prevent boiling in
case of pump failure. All pipework in
the primary circuit must be 28 mm
diameter and the gravity flow pipe
must rise continuously from the
boiler to the open vent. Two typical
systems are shown in Figures 7. and
8.

If the appliance is used to heat a
small central heating system then the
heat output to the room from the fire
will be reduced. Fig. 3. shows the
ratio of space heating to water
heating which can be expected.

Fitting a radiator in the same room as
the fire is recommended as it will
allow greater flexibility in the way
that the system is operated as well as
ensuring that there is sufficient heat.

SYSTEM CONTROLS

The circulating pump may be
controlled by means of time switches,
room thermostats or outdoor
thermostats. Radiators may be either
manually or thermostatically
controlled. These controls will all
work in conjunction with the
thermostat on the appliance and the
minimum return thermostat.

We recommend fitting a minimum
return thermostat to the gravity
return and wiring it into the mains
supply to the pump so that if the
gravity return temperature drops
below 45° C then the pump will cut
out. This will help to prevent
condensation forming on the boiler
faces and will thereby increase the
life of the boiler. Use of a minimum

Page 8

CW40B 3/95

Summary of Contents for CW40B

Page 1: ...Operating and Installation Instructions Charnwood CW40B Multifuel Roomheater With Boiler Bishops Way Newport Isle of Wight PO3O 5WS U K Tel 01983 537799 Fax 01983 537788 ...

Page 2: ... Burning 5 Throat Plate Flueway Cleaning 5 Special Points When Burning Coal 5 Cleaning Maintenance 5 Chimney Sweeping 6 Trouble Shooting 6 Installation Instructions Health Safety Precautions 7 Performance 7 Chimney 7 Hearth 7 Connections To Flues 8 Soot Doors 8 Central Heating System 8 System Controls 8 Thermostat 9 Pre Lighting Check 9 Commissioning 10 Overall Dimensions 10 Exploded Parts Drawing...

Page 3: ...for use in smoke control areas Coal Housecoal doubles trebles or cobbles may all be burnt Do not use singles small nuts or coal dust It is important that large size coal is used ie larger than 2 or 50 mm in size The coal should be dry When burning bituminous coal a little extra care is needed Please take note of the section Special Points When Burning Coal on page 5 Wood Only dry well seasoned woo...

Page 4: ...d and do not leave the fire unattended with the doors open SYSTEM CONTROLS The heating system controls may consist of time switches room thermostats outdoor temperature thermostats and thermostatic radiator valves in virtually any combination These will work in conjunction with the thermostat control on the appliance The thermostat on the appliance will simply control the temperature of the water ...

Page 5: ...ed It is not necessary to let the fire out completely to do this The throat plate should be lowered using the tool The method of doing this is shown in Fig 1 Any sooty deposits should then be swept from the plate and into the fire Using the tool provided the two boiler tubes should be cleaned as shown in Fig 2 More soot will be deposited on the throat plate and in the flueways if the appliance is ...

Page 6: ...o sweeping should be consulted TROUBLE SHOOTING Fire Will Not Burn Check that a the air inlet is not obstructed in any way b chimneys and flueways are clear c a suitable fuel is being used d there is an adequate air supply into the room e an extractor fan is not fitted in the same room as the fire Fire Blazing Out Of Control Check that a the doors are tightly closed b the thermostat knob is turned...

Page 7: ...red vertically from the outlet of the fire to the top of the chimney The chimney should preferably be 175 mm 7 inches or 200mm 8 inches internal diameter or square with sides of 175mm or 200mm internally and MUST NOT BE LESS THAN 150mm 6 INCHES INTERNAL DIAMETER OR 150 x 150mm INTERNAL SQUARE If an existing chimney is to be used it must be swept and checked it must be in good condition free from c...

Page 8: ...e must be incorporated into the system as shown in Fig 9 This will ensure that a good domestic hot water supply is maintained when the central heating pump is operating The system must incorporate a gravity circuit which will normally heat the domestic hot water and at least one unvalved radiator When the appliance is not connected to a domestic hot water system the unvalved radiator s on the grav...

Page 9: ...re that the flap opens and closes freely as the knob is turned PRE LIGHTING CHECK Before initial lighting check the following points 1 The bottom grate bars must all be fitted and should move freely and easily when the riddling mechanism is operated 2 The plates round the sides and back of the grate must be in position and sitting correctly The location of the side fire plates the back fire plate ...

Page 10: ...itted safely Also check all joints and seals The central heating pump should be adjusted to give the correct water flow against the circuit resistance and the system should be correctly balanced On completion of the installation and commissioning please leave the operating instructions with the customer and advise on the use of the appliance and any controls on the system Charnwood CW40B Overall D...

Reviews: