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HEALTH AND SAFETY

PRECAUTIONS

Please take care when installing the
appliance that the requirements of the
Health and Safety at Work Act 1974
are met.

Some types of fire cement are caustic
and should not be allowed to come
into contact with the skin. In case of
contact wash with plenty of water.

If there is a possibility of disturbing
any asbestos in the course of
installation then please use
appropriate protective equipment.

There must not be an extractor fan
fitted in the same room as the
appliance as this can cause the
appliance to emit fumes into the
room.

There must be an adequate air supply
into the room in which the appliance
is installed totalling at least 100
square cm. (16 square inches) to
provide combustion air. This is
particularly necessary if the room is
double glazed.

In addition to these instructions the
requirements of BS:8303 and
BS:6461 Pt 1&2; 1984 must be
fulfilled. Local Authority Bylaws and
Building Regulations regarding the
installation of Solid Fuel burning
appliances, flues and chimneys must
also be observed.

PERFORMANCE

The rated output for the CW40B is
3.2kW (11 000 Btu/hr) to the room
and 7.5kW (25 500 Btu/hr) to water.
These are the outputs obtained during
testing in accordance with B.S.3378
burning the standard test fuel with
the doors closed over a 4 hourly
re-fuelling interval.

The heat output to the room is
directly proportional to the heat
output to water as shown in Fig. 3.
This means that if the water heating
load is less than the rated output then
the room heating will be reduced by
the same proportion. This must be
borne in mind when calculating the
heating requirements.

CHIMNEY

In order for the appliance to perform
satisfactorily the chimney height
must not be less than 4 metres
measured vertically from the outlet of
the fire to the top of the chimney.
The chimney should preferably be
175 mm (7 inches) or 200mm (8
inches) internal diameter or square
with sides of 175mm or 200mm
internally and MUST NOT BE LESS
THAN 150mm (6 INCHES)
INTERNAL DIAMETER OR 150 x
150mm INTERNAL SQUARE.

If an existing chimney is to be used it
must be swept and checked, it must
be in good condition, free from
cracks and blockages, and should not
have an excessive cross sectional area
(e.g. greater than 250mm x 250mm).

If you find that the chimney is in
poor condition then expert advice
should be sought regarding the
necessity of having the chimney
lined. If it is found necessary to line
the chimney then a lining suitable for
Solid Fuel must be used.

If there is no existing chimney then a
prefabricated block chimney or a twin
walled insulated stainless steel flue to
BS:4543 can be used either internally
or externally. These chimneys must
be fitted in accordance with the
manufacturers instructions and
Building Regulations.

Single wall flue pipe in vitreous
enamelled steel, stainless steel, or
cast iron is suitable for connecting
the appliance to the chimney but is
not suitable for using for the
complete chimney.

If it is found that there is excessive
draw in the chimney then a draught
stabilizer should be fitted.

HEARTH

The appliance must be installed on a
fireproof hearth and must be situated
at least 300 mm (12 inches) from any
combustible material. The positioning
of the appliance and the size of the
hearth are governed by building
regulations for Class 1 appliances.
These building regulations state that
the hearth must extend in front of the
appliance by at least 300 mm (12
inches) and to the sides by at least
150 mm (6 inches). If in doubt as to
the positioning of the appliance
expert advice should be sought either
from the supplier or the local
building inspector.

INSTALLATION INSTRUCTIONS FOR THE

CHARNWOOD CW40B

Page 7

CW40B 3/95

Summary of Contents for CW40B

Page 1: ...Operating and Installation Instructions Charnwood CW40B Multifuel Roomheater With Boiler Bishops Way Newport Isle of Wight PO3O 5WS U K Tel 01983 537799 Fax 01983 537788 ...

Page 2: ... Burning 5 Throat Plate Flueway Cleaning 5 Special Points When Burning Coal 5 Cleaning Maintenance 5 Chimney Sweeping 6 Trouble Shooting 6 Installation Instructions Health Safety Precautions 7 Performance 7 Chimney 7 Hearth 7 Connections To Flues 8 Soot Doors 8 Central Heating System 8 System Controls 8 Thermostat 9 Pre Lighting Check 9 Commissioning 10 Overall Dimensions 10 Exploded Parts Drawing...

Page 3: ...for use in smoke control areas Coal Housecoal doubles trebles or cobbles may all be burnt Do not use singles small nuts or coal dust It is important that large size coal is used ie larger than 2 or 50 mm in size The coal should be dry When burning bituminous coal a little extra care is needed Please take note of the section Special Points When Burning Coal on page 5 Wood Only dry well seasoned woo...

Page 4: ...d and do not leave the fire unattended with the doors open SYSTEM CONTROLS The heating system controls may consist of time switches room thermostats outdoor temperature thermostats and thermostatic radiator valves in virtually any combination These will work in conjunction with the thermostat control on the appliance The thermostat on the appliance will simply control the temperature of the water ...

Page 5: ...ed It is not necessary to let the fire out completely to do this The throat plate should be lowered using the tool The method of doing this is shown in Fig 1 Any sooty deposits should then be swept from the plate and into the fire Using the tool provided the two boiler tubes should be cleaned as shown in Fig 2 More soot will be deposited on the throat plate and in the flueways if the appliance is ...

Page 6: ...o sweeping should be consulted TROUBLE SHOOTING Fire Will Not Burn Check that a the air inlet is not obstructed in any way b chimneys and flueways are clear c a suitable fuel is being used d there is an adequate air supply into the room e an extractor fan is not fitted in the same room as the fire Fire Blazing Out Of Control Check that a the doors are tightly closed b the thermostat knob is turned...

Page 7: ...red vertically from the outlet of the fire to the top of the chimney The chimney should preferably be 175 mm 7 inches or 200mm 8 inches internal diameter or square with sides of 175mm or 200mm internally and MUST NOT BE LESS THAN 150mm 6 INCHES INTERNAL DIAMETER OR 150 x 150mm INTERNAL SQUARE If an existing chimney is to be used it must be swept and checked it must be in good condition free from c...

Page 8: ...e must be incorporated into the system as shown in Fig 9 This will ensure that a good domestic hot water supply is maintained when the central heating pump is operating The system must incorporate a gravity circuit which will normally heat the domestic hot water and at least one unvalved radiator When the appliance is not connected to a domestic hot water system the unvalved radiator s on the grav...

Page 9: ...re that the flap opens and closes freely as the knob is turned PRE LIGHTING CHECK Before initial lighting check the following points 1 The bottom grate bars must all be fitted and should move freely and easily when the riddling mechanism is operated 2 The plates round the sides and back of the grate must be in position and sitting correctly The location of the side fire plates the back fire plate ...

Page 10: ...itted safely Also check all joints and seals The central heating pump should be adjusted to give the correct water flow against the circuit resistance and the system should be correctly balanced On completion of the installation and commissioning please leave the operating instructions with the customer and advise on the use of the appliance and any controls on the system Charnwood CW40B Overall D...

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