Charnwood C-Four Insert Operating & Installation Instructions Manual Download Page 3

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C O N T E N T S

O P E R AT I N G I N S T RU C T I O N S

Quick Guide

General

Fuel

Multifuel Grate

Controlling the Fire

Lighting

Refuelling

Ash Clearance

Reduced Burning

Cleaning and Maintenance

Servicing

Throatplate and Flueway Cleaning

Chimney Sweeping

CO Alarm

Troubleshooting

If you need further help

INSTALLATION INSTRUCTIONS

Health and Safety Precautions

Air Supply

CO Alarms

Specification

Chimney

Hearth and Fire Surround

Preparation of Fireplace

Fitting the Convection Casing, Flue Pipe and Stove

Pre-lighting Check

Commissioning

CAA and Smoke Control

Dimensions

Parts Lists

Certification

REV.C CFOURI 10.14

Summary of Contents for C-Four Insert

Page 1: ...Operating Installation Instructions charnwood Insert ...

Page 2: ......

Page 3: ...aning 9 Chimney Sweeping 9 CO Alarm 9 Troubleshooting 10 If you need further help 10 INSTALLATION INSTRUCTIONS Health and Safety Precautions 11 Air Supply 11 CO Alarms 11 Specification 11 Chimney 12 Hearth and Fire Surround 12 Preparation of Fireplace 13 Fitting the Convection Casing Flue Pipe and Stove 14 Pre lighting Check 17 Commissioning 17 CAA and Smoke Control 17 Dimensions 18 Parts Lists 19...

Page 4: ...cleaner Throat plate Take down once a month and clean Sweep sooty deposits into fire Ash pan Ash pan is removed using tool provided Empty ash pan before ash comes into contact with underside of grate Chimney Have chimney swept twice a year Chimney can be swept through stove Servicing Stove should be serviced by a professional at least once a year p9 MAINTENANCE AND CLEANING Air control p5 Throat p...

Page 5: ...pray on or near the stove when it is alight There is a risk of explosion or flash ignition of the spray When using the stove in situations where children aged and or infirm persons are present a fireguard must be used to prevent accidental contact with the stove The fireguard should be manufactured in accordance with BS 8423 2002 The stove is suitable for intermittent operation DOOR OPERATION The ...

Page 6: ...production For a higher burning rate move the air control to the nominal output position or for low burning to the fully closed position When the fire is burning normally the air control gives enough airwash to keep the glass clean However it will not always be possible to keep the glass clean with the air control fully closed Pull handle in and out to riddle Fig 3 Riddling and setting the grate C...

Page 7: ...ound the smaller logs load the stove with larger logs to the required fuel load Logs should be no more than 75mm in diameter and 300mm long Close the door Maintain the air control at maximum at this stage Once long flames appear over the fire reduce the air control to the nominal output setting Once the fire is well established with each log alight at the top the air setting can be reduced again d...

Page 8: ...me worn or frayed and replace them when necessary When burning authorised smokeless fuel follow the same lighting process as shown in figures 4 7 but use small kindling at first and then 1 9kg of heavier section 25mm square section wood to give a good firebed Once the heavier section wood has established flame add the mineral fuel shut the door and pull the slider fully out Push the slider in to d...

Page 9: ...e right or the left retaining flange on the side plates Raise the opposite side and slide so that the throat plate is central and supported by both side plates Slide back so that the recessed edge at the back of the underside rests neatly on the face of the back brick CHIMNEY SWEEPING The chimney should be swept at least twice a year It will generally be possible to sweep the chimney through the a...

Page 10: ...ays should then be cleaned If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately After a chimney fire the chimney should be carefully examined for any damage Expert advice should be sought if necessary IF YOU NEED FURTHER HELP If you need further help with your Charnwood then your Installer will be able to provide the answers to most ...

Page 11: ...ir supply ducting may be terminated in the room or the ducting connections on the stove can be removed from the inside and outside of the convection casing and the rear of the air box The blanking plate should also be removed from underneath the air box and fitted in the place of the ducting connections on rear of the convection casing This is so that air is taken from between the fire box and the...

Page 12: ...tainless steel flue to BSEN 15287 1 2007 can be used either internally or externally These chimneys must be fitted in accordance with the manufacturers instructions and Building Regulations Min 405mm Max 430mm Min 555mm Max 565mm Min 380mm Single wall flue pipe is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney It is important that there is s...

Page 13: ...ly can be taken from using an external air kit or directly from the convection casing The air supply kit can be fitted in the room or outside in accordance with the requirements in Air Supply section p11 The inlet grille must not constrict the airflow through the duct and it must be permanently open A semi rigid aluminium flexible duct of no less than 80mm diameter is used to bring the air to the ...

Page 14: ...re the four self clinching studs are in the holes in the flue collar pointing downwards Slide the convection casing into position in the opening until the flue outlet lines up with the flue pipe Any excess air ducting still in the opening can be pulled out at the external termination point and trimmed to fit the grille selected Ensure that the air supply duct is not kinked during the fitting proce...

Page 15: ...g the stove Follow the liner manufacture s recommendations regarding insulating the liner If for any reason it is not going to be possible to sweep the chimney through the appliance a soot door must be fitted 6 SLIDE IN STOVE Carefully slide the stove into the convection casing until the flue outlet lines up with the flue collar and the air inlet engages at the rear of the stove 15 A B 7 INSERTCOA...

Page 16: ...h the holes Secure bolts with nuts All flue connections must be well sealed Check that the flue pipe is not obstructed or restricted in any way and that all joints are well sealed Secure with nut here Sealed with 8mm self adhesive fibreglass webbing seal Upper flue collar Convection casing Flue pipe Wall of stove Inner flue collar SIDE PIECES Remove air control knob undo both allen key bolts in lo...

Page 17: ...se them on the use of the appliance If the spillage test fails the cause must be found and rectified or the appliance decommissioned and the customer instructed not to use the appliance until it can be shown to operate safely CAA AND SMOKE CONTROL The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority ...

Page 18: ... C FOUR I DIMENSIONS mm 18 485 595 380 ø127 for 5 flue 400 555 115 550 75 200 FRONT VIEW BACK VIEW SIDE VIEW PLAN VIEW 310 ø77 265 595 ...

Page 19: ...y Brass Washer 28 002 BR012 Handle Casting 29 002 BR087 Handle Casting 30 004 BR014 Handle Pivot Pin 31 008 FFW015 Thackery Washer 32 008 FFB007 M8x100 Allen Hd Bolt 33 008 BR013 Wooden Handle Item Part No Description 34 010 TR020 Air Box Cover Plate 35 004 GR086 Air Control Rod 36 008 TR047 DEFRA Stop 37 008 AY37 Air Control Knob 38 008 BR052 Felt Washer 39 004 TR007 Air Inlet Slide 40 010 CR005 ...

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Page 21: ...ustible materials Casing Side Casing Rear EN13229 2001 A2 2004 AC 2007 ROOMHEATERS FIRED BY SOLID FUEL 0 08 0 18 279 C 282 C 5 kW 4 9kW 80 77 3 Emission of CO in combustion products Flue gas temperature Space heating thermal output Energy efficiency Front surround side Front surround above Room in front of glass C Four I 100mm 130mm insulation 100mm 130mm insulation 280mm 310mm 1000 mm TR CPD 2014...

Page 22: ...i t e d R e g i s t e r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM T 4 4 0 1 9 8 3 5 3 7 7 7 7 F 4 4 0 1 9 8 3 5 3 7 7 8 8 W W W C H A R N W O O D C O M y o u r p re m i e r d e a l e r ...

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