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 INSTALLATION INSTRUCTIONS

13

Warm air

Optional air ducts 

can carry heat 

to other rooms

Rear outlet of stove

Flexible tube 

ø80mm 

Air supply

Flue

Air supply duct must be fitted

to bring cool air into the stove. 

This could be through an external 

wall, from another room, or 

from the same room as the stove.

PREPARATION OF FIREPLACE

If the fireplace contains combustible materials, inlet and outlet air 
vents with an area of 246cm² each must be fitted below and above 
the stove convection case to provide a continual air flow around the 
stove. It is recommended that Calcium Silicate board is used 
(130mm board, with a 100mm air gap between the stove and the 
insulation (see Fig. 12).

If the fireplace does not contain combustible materials, it is still 
recommended to have a layer of insulation or ventilate the space 
between the casing and the outer wall. The insulation may consist of 
a layer of mineral fibre or calcium silicate board. Insert this into the 
opening before sliding in the convection casing.

Before fitting the appliance into an existing fireplace remove the 
fireback and any loose in-fill material. 

The surround and opening for the appliance must conform with 
Fig.11. The flat area around the opening should be a minimum of 
500mm wide and 600mm high. Ensure that the hearth and the base 
in the opening are flat, level, and at right angles to the surround.

The air supply can be taken from using an external air kit or directly 
from the convection casing. The air supply kit can be fitted in the 
room or outside, in accordance with the requirements in 'Air Supply' 
section (p11). The inlet grille must not constrict the airflow through 
the duct and it must be permanently open. A semi rigid aluminium 
flexible duct of no less than 80mm diameter is used  to bring the air 
to the stove . The duct must be less than 5.5m long, have no more 
than five  90

º

 bends and two 45

º

 elbows. The 80mm diameter 

spigot, provided with the stove should be fitted on the outside of the 
convection case, using two self tapping screws and the  duct should 
be terminated on the spigot with a jubilee clip. The 100mm diameter 
spigot provided should be fitted to the inside of the convection case 
using two nuts on the outside and the self adhesive foam should be 
glued into position around the circumference of the inside of the 
80mm spigot in order to seal against the spigot on the back of the 
stove when it is installed. 

Fig. 13 Installation in standard chimney

Fig. 14 Air Supply

100mm air gap must be ventilated with inlet 

and outlet apertures of minimum 246cm²

Top of stove

Non Combustible

Non Combustible

Calcium 

silicate board 

130mm

Fig. 12 Fireplace With Combustible Material

Flue 

Flue collar

External air kit

to outside wall

Closure plate

A cover plate can be fitted to the rear outlet of the convection 
casing. The outlet on the rear of the air box is to be left open 
and no spigots are to be attached. This will provide external air 
directly from the convection casing.

Summary of Contents for C-Four Insert

Page 1: ...Operating Installation Instructions charnwood Insert ...

Page 2: ......

Page 3: ...aning 9 Chimney Sweeping 9 CO Alarm 9 Troubleshooting 10 If you need further help 10 INSTALLATION INSTRUCTIONS Health and Safety Precautions 11 Air Supply 11 CO Alarms 11 Specification 11 Chimney 12 Hearth and Fire Surround 12 Preparation of Fireplace 13 Fitting the Convection Casing Flue Pipe and Stove 14 Pre lighting Check 17 Commissioning 17 CAA and Smoke Control 17 Dimensions 18 Parts Lists 19...

Page 4: ...cleaner Throat plate Take down once a month and clean Sweep sooty deposits into fire Ash pan Ash pan is removed using tool provided Empty ash pan before ash comes into contact with underside of grate Chimney Have chimney swept twice a year Chimney can be swept through stove Servicing Stove should be serviced by a professional at least once a year p9 MAINTENANCE AND CLEANING Air control p5 Throat p...

Page 5: ...pray on or near the stove when it is alight There is a risk of explosion or flash ignition of the spray When using the stove in situations where children aged and or infirm persons are present a fireguard must be used to prevent accidental contact with the stove The fireguard should be manufactured in accordance with BS 8423 2002 The stove is suitable for intermittent operation DOOR OPERATION The ...

Page 6: ...production For a higher burning rate move the air control to the nominal output position or for low burning to the fully closed position When the fire is burning normally the air control gives enough airwash to keep the glass clean However it will not always be possible to keep the glass clean with the air control fully closed Pull handle in and out to riddle Fig 3 Riddling and setting the grate C...

Page 7: ...ound the smaller logs load the stove with larger logs to the required fuel load Logs should be no more than 75mm in diameter and 300mm long Close the door Maintain the air control at maximum at this stage Once long flames appear over the fire reduce the air control to the nominal output setting Once the fire is well established with each log alight at the top the air setting can be reduced again d...

Page 8: ...me worn or frayed and replace them when necessary When burning authorised smokeless fuel follow the same lighting process as shown in figures 4 7 but use small kindling at first and then 1 9kg of heavier section 25mm square section wood to give a good firebed Once the heavier section wood has established flame add the mineral fuel shut the door and pull the slider fully out Push the slider in to d...

Page 9: ...e right or the left retaining flange on the side plates Raise the opposite side and slide so that the throat plate is central and supported by both side plates Slide back so that the recessed edge at the back of the underside rests neatly on the face of the back brick CHIMNEY SWEEPING The chimney should be swept at least twice a year It will generally be possible to sweep the chimney through the a...

Page 10: ...ays should then be cleaned If the chimney fire does not go out when the above action is taken then the fire brigade should be called immediately After a chimney fire the chimney should be carefully examined for any damage Expert advice should be sought if necessary IF YOU NEED FURTHER HELP If you need further help with your Charnwood then your Installer will be able to provide the answers to most ...

Page 11: ...ir supply ducting may be terminated in the room or the ducting connections on the stove can be removed from the inside and outside of the convection casing and the rear of the air box The blanking plate should also be removed from underneath the air box and fitted in the place of the ducting connections on rear of the convection casing This is so that air is taken from between the fire box and the...

Page 12: ...tainless steel flue to BSEN 15287 1 2007 can be used either internally or externally These chimneys must be fitted in accordance with the manufacturers instructions and Building Regulations Min 405mm Max 430mm Min 555mm Max 565mm Min 380mm Single wall flue pipe is suitable for connecting the stove to the chimney but is not suitable for using for the complete chimney It is important that there is s...

Page 13: ...ly can be taken from using an external air kit or directly from the convection casing The air supply kit can be fitted in the room or outside in accordance with the requirements in Air Supply section p11 The inlet grille must not constrict the airflow through the duct and it must be permanently open A semi rigid aluminium flexible duct of no less than 80mm diameter is used to bring the air to the ...

Page 14: ...re the four self clinching studs are in the holes in the flue collar pointing downwards Slide the convection casing into position in the opening until the flue outlet lines up with the flue pipe Any excess air ducting still in the opening can be pulled out at the external termination point and trimmed to fit the grille selected Ensure that the air supply duct is not kinked during the fitting proce...

Page 15: ...g the stove Follow the liner manufacture s recommendations regarding insulating the liner If for any reason it is not going to be possible to sweep the chimney through the appliance a soot door must be fitted 6 SLIDE IN STOVE Carefully slide the stove into the convection casing until the flue outlet lines up with the flue collar and the air inlet engages at the rear of the stove 15 A B 7 INSERTCOA...

Page 16: ...h the holes Secure bolts with nuts All flue connections must be well sealed Check that the flue pipe is not obstructed or restricted in any way and that all joints are well sealed Secure with nut here Sealed with 8mm self adhesive fibreglass webbing seal Upper flue collar Convection casing Flue pipe Wall of stove Inner flue collar SIDE PIECES Remove air control knob undo both allen key bolts in lo...

Page 17: ...se them on the use of the appliance If the spillage test fails the cause must be found and rectified or the appliance decommissioned and the customer instructed not to use the appliance until it can be shown to operate safely CAA AND SMOKE CONTROL The Clean Air Act 1993 and Smoke Control Areas Under the Clean Air Act local authorities may declare the whole or part of the district of the authority ...

Page 18: ... C FOUR I DIMENSIONS mm 18 485 595 380 ø127 for 5 flue 400 555 115 550 75 200 FRONT VIEW BACK VIEW SIDE VIEW PLAN VIEW 310 ø77 265 595 ...

Page 19: ...y Brass Washer 28 002 BR012 Handle Casting 29 002 BR087 Handle Casting 30 004 BR014 Handle Pivot Pin 31 008 FFW015 Thackery Washer 32 008 FFB007 M8x100 Allen Hd Bolt 33 008 BR013 Wooden Handle Item Part No Description 34 010 TR020 Air Box Cover Plate 35 004 GR086 Air Control Rod 36 008 TR047 DEFRA Stop 37 008 AY37 Air Control Knob 38 008 BR052 Felt Washer 39 004 TR007 Air Inlet Slide 40 010 CR005 ...

Page 20: ......

Page 21: ...ustible materials Casing Side Casing Rear EN13229 2001 A2 2004 AC 2007 ROOMHEATERS FIRED BY SOLID FUEL 0 08 0 18 279 C 282 C 5 kW 4 9kW 80 77 3 Emission of CO in combustion products Flue gas temperature Space heating thermal output Energy efficiency Front surround side Front surround above Room in front of glass C Four I 100mm 130mm insulation 100mm 130mm insulation 280mm 310mm 1000 mm TR CPD 2014...

Page 22: ...i t e d R e g i s t e r e d i n E n g l a n d N o 0 3 8 0 9 3 7 1 charnwood BISHOPS WAY NEWPORT ISLE OF WIGHT PO30 5WS UNITED KINGDOM T 4 4 0 1 9 8 3 5 3 7 7 7 7 F 4 4 0 1 9 8 3 5 3 7 7 8 8 W W W C H A R N W O O D C O M y o u r p re m i e r d e a l e r ...

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