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Charlatte CT5G, Manual

The Charlatte CT5G is a top-of-the-line electric tow tractor designed for efficient material handling. To ensure optimal performance, download the free user manual from manualshive.com. This comprehensive manual provides step-by-step instructions for operating and maintaining your Charlatte CT5G, ensuring smooth operations in any industrial setting.

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CHARLATTE AMERICA, INC.

 

CT5G GASOLINE CARGO TRACTOR

 

Alphabetical Index 

Page 1 of 6 

Dec. 17

 

ALPHABETICAL INDEX 

 

 CHAPTER/SECTION 

PAGE 

Accelerator Pedal 

Operation ................................................................................................. 1/3 .................................... 3-1 
Parts ........................................................................................................ 3/2 .................... Figure  3-2-16 
Removal/Installation ................................................................................ 2/3 .................................... 3-1 

 

 

Adjustment Instructions ..............................................................................  2/2 

 

Alphabetical Parts List ................................................................................ 3/4 .................................... 4-1 

 

Axle, Front 

Description ............................................................................................... 1/2 .................................... 2-2 
Parts (Assembly) ..................................................................................... 3/2 .......................... Fig.  3-2-2 
Parts (Installation) ....................................................................................  3/2 .......................... Fig.  3-2-1 
Removal/Installation ................................................................................ 2/3 .................................. 3-17 
Specifications .......................................................................................... 1/1 .................................... 1-2 

 

Axle, Rear 

Description ............................................................................................... 1/2 .................................... 2-2 
Parts (Assembly) ..................................................................................... 3/2 .......................... Fig.  3-2-4 
Parts (Installation) ....................................................................................  3/2 .......................... Fig.  3-2-3 
Removal/Installation ................................................................................ 2/3 .................................. 3-26 
Specifications .......................................................................................... 1/1 .................................... 1-2 
Trouble Shooting (Rear Drive) ................................................................ 2/4 .................................. 4-13 

 

Battery 

Parts ........................................................................................................ 3/2 ......................... Fig  3-2-10 
Removal/Installation ................................................................................ 2/3 .................................. 3-29 
Trouble Shooting (Alternator / Battery) .................................................... 2/4 .................................. 4-14 

 

Brake Bleeding ............................................................................................. 2/2 .................................... 2-2 

 

Brake Lights 

Operation ................................................................................................. 1/3 .................................... 3-5 
 

Brake, Parking 

Adjustment ...............................................................................................  2/2 .................................... 2-3 
Description ............................................................................................... 1/2 .................................... 2-3 
Operation ................................................................................................. 1/3 .................................... 3-1 
Parts ........................................................................................................ 3/2 .................... Figure  3-2-20 
Removal/Installation ................................................................................ 2/3 .................................. 3-11 
Troubleshooting .......................................................................................  2/4 .................................... 4-7 

 

Brake Pedal / Master Cylinder / Vacuum Booster 

Operation ................................................................................................. 1/3 .................................... 3-1 
Parts ........................................................................................................ 3/2 ........................ Fig.  3-2-14 
Removal/Installation ................................................................................ 2/3 .................................. 3-12 

 
 
 
 
 

Property of American Airlines

Summary of Contents for CT5G

Page 1: ...02 SPARE PARTS FAX 276 326 3898 e mail charlatteus charlatteus com www CharlatteAmerica com www MyCharlatte com AMERICAN AIRLINES E 12 8 17 THIS GUIDE IS TO BE USED ONLY WITH THE MODEL CT5G OTHER MODE...

Page 2: ...r wiper arm and wiper blade in Cab Assembly in Chapter 3 Parts E 12 8 17 Added Push Button Switch to Chapter 1 Section 3 Added Test Switch Test Switch Procedure to Chapter 1 Section 3 Added Water Valv...

Page 3: ...ition Switch to Chapter 4 Electrical System Added Dash Harness Wiring Diagram Push Button Switch to Chapter 4 Electrical System Added Dash Harness Wiring Diagram GM Transmission Push Button to Chapter...

Page 4: ...THIS PAGE INTENTIONALLY LEFT BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 5: ...IT IF IT IS ALTERED IN ANY MANNER NOTICE SOME ILLUSTRATIONS IN THIS GUIDE MAY SHOW GUARDS OR COVERS REMOVED FOR THE PURPOSES OF CLARITY NEVER OPERATE UNIT WITHOUT ALL GUARDS AND COVERS IN PLACE SOME I...

Page 6: ...THIS PAGE INTENTIONALLY LEFT BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 7: ...und you and for the machine s proper operation LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO YOU AND YOUR CO WORKERS SAFETY READ AND UNDERSTAND THOROUGHLY HEED THE WARNING AND...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 9: ...iption 1 2 2 2 Parts Assembly 3 2 Fig 3 2 4 Parts Installation 3 2 Fig 3 2 3 Removal Installation 2 3 3 26 Specifications 1 1 1 2 Trouble Shooting Rear Drive 2 4 4 13 Battery Parts 3 2 Fig 3 2 10 Remo...

Page 10: ...pecifications 1 1 1 2 Cab Assembly Description 1 2 2 4 Parts 3 2 Figure 3 2 23 Chassis Description 1 2 2 2 Parts Covers Guards 3 2 Figure 3 2 21 Parts Decal Placement 3 2 Figure 3 2 27 Specifications...

Page 11: ...Shooting 2 4 4 10 Exhaust System Parts Installation 3 2 Fig 3 2 7 Removal Installation 2 3 3 46 Fan Speed Toggle Switch Heater Box Operation 1 3 3 7 Figure Index 3 2 2 1 Fuel System Description 1 2 2...

Page 12: ...Operators Dash Panel Assembly 3 2 Fig 3 2 12 Performance 1 1 1 1 Preparation For Initial Use 2 1 1 3 Preparation For Operation 1 4 4 2 Preparation For Shipping 1 4 4 1 Pre Start Inspection 1 3 3 8 Pre...

Page 13: ...Storage Long Term 1 5 5 2 Storage One Month 1 5 5 1 Suspension Front Description 1 2 2 2 Parts 3 2 Figure 3 2 1 Specifications 1 1 1 2 Suspension Rear Description 1 2 2 3 Parts 3 2 Figure 3 2 3 Specif...

Page 14: ...ration 1 3 3 2 Parts Assembly 3 2 Fig 3 2 18 Parts Installation 3 2 Fig 3 2 17 Removal Installation 2 3 3 53 Trouble Shooting 2 4 4 1 Turn Signal Switch Operation 1 3 3 4 Vendor List 3 5 5 1 Vendor Ma...

Page 15: ...ont Axle 1 2 J Steering System 1 2 K Rear Axle 1 2 L Tire Wheel 1 2 II DESCRIPTION 1 2 A Description Of Unit 2 1 B Components Systems 2 2 1 Chassis 2 2 2 Front Steer Axle 2 2 3 Front Suspension 2 2 4...

Page 16: ...k Engine Light 3 5 14 Check Oil Coolant Temperature Light 3 5 15 Check Battery Voltage Light 3 6 16 Low Fuel Light 3 6 17 Test Switch 3 6 18 Water Valve Lever 3 7 19 Fan Speed Toggle Switch 3 7 B Safe...

Page 17: ...R Chapter 1 Contents Dec 17 1 Tires 5 2 2 Lubrication 5 2 CHAPTER SECTION PAGE 3 Inspection 5 2 4 Protection 5 2 5 Motor Electronics 5 2 6 Engine 5 2 7 Battery 5 3 8 Transmission 5 3 9 Chassis 5 3 P r...

Page 18: ...CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA INC Chapter 1 Contents Dec 17 THIS PAGE INTENTIONALLY LEFT BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

Page 19: ...ance 5 9 inches 150 mm B Performance Gross Weight 8000 lbs 3629 kgs Drawbar maximum 5000 lbs 2267 kgs Speed maximum 15 mph 24 km h C Transmission 1 Manufacturer Ford Model C 6 2 Speed Automatic 1 Spee...

Page 20: ...Handle I Axle Front Type Paillard Spindle Support Roller Bearings J Steering System Type Power Steering Operator Control Rotary Valve Axle Control Double Acting Cylinder K Axle Rear Type PRM Marine Ne...

Page 21: ...he tractor incorporates four wheels two rear driving and two front steering Power is supplied by an internal combustion engine which drives the rear wheels through an automatic transmission The frame...

Page 22: ...s a good ride excellent stability and minimal maintenance 4 Front Brakes The front brakes are disc type with actuation supplied by 1 2 of the master cylinder 5 Steering System The steering consists of...

Page 23: ...ine The tractor is equipped with an internal combustion engine See page 1 2 and Chapter 5 for more detailed information 12 Transmission The tractor is equipped with an automatic transmission The trans...

Page 24: ...able as an option for this tractor The structure is composed of steel has a front windshield rear window and other available options 19 Heater Defroster With the cab option a heater defroster assembly...

Page 25: ...al automotive position and it is used to regulate the speed of the unit 3 Parking Brake Lever The parking brake lever is located to the right of the operator s seat It is operated by pulling the handl...

Page 26: ...clockwise until the unit starts then release the switch The push button switch is located to the right of the steering wheel on the operator s dash Press the button once and the outer ring will flash...

Page 27: ...TRANSMISSION SHIFT LEVER FIGURE 1 3 4 6 Fuel Gauge The fuel gauge is located to the right of the steering wheel on the operators dash This gauge continuously displays the amount of fuel in the unit F...

Page 28: ...ted by indicator light located to the right of the switch To turn the turn signals off return the switch to the middle neutral position TURN SIGNAL SWITCH FIGURE 1 3 7 9 Heater Switch The heater switc...

Page 29: ...ne Light The engine light is located to the right of the steering wheel beside the fuel gauge on the operators dash If the light is illuminated the unit is currently experiencing a fault and should be...

Page 30: ...ht is located to the right of the steering wheel next to the fuel gauge The light will illuminate when the fuel tank is depleted to an 1 8 of fuel left If the light is illuminated the fuel tank needs...

Page 31: ...the valve Pull the valve lever to the rear of the unit to close the valve WATER VALVE LEVER FIGURE 1 3 16 19 Fan Speed Toggle Switch The fan toggle switch is located on the left side of the Heater Bo...

Page 32: ...make sure that no person or obstruction is in your line of travel before starting the unit into motion c Never climb onto or climb out of the unit while it is in motion d Do not operate the unit with...

Page 33: ...If necessary adjustment should be made to the tilt of the console e Buckle seat belt if equipped f Ensure that the transmission shift lever is in the neutral position and that the hand brake is appli...

Page 34: ...dal and hold in the depressed position DEPRESS FOOT BRAKE PEDAL FIGURE 1 3 21 j Turn on any required accessories such as lights work lights or beacons k Release the parking brake RELEASED PARKING BRAK...

Page 35: ...RWARD REVERSE POSITIONS FIGURE 1 3 23 m Release foot brake pedal RELEASE FOOT BRAKE PEDAL FIGURE 1 3 24 n Slowly press the accelerator pedal to accelerate the unit SLOWLY PRESS THE ACCELERATOR PEDAL F...

Page 36: ...TION THE UNIT MUST BE COMPLETELY STOPPED BY PRESSING THE BRAKE PEDAL BEFORE A DIRECTION CHANGE CAN BE MADE WARNING THE TRANSMISSION SHIFT LEVER MUST BE IN THE NEUTRAL POSITION AND THE PARKING BRAKE SE...

Page 37: ...he up position PARKING BRAKE LEVER APPLIED FIGURE 1 3 26 d Move the direction shift lever to the NEUTRAL position DIRECTION SHIFT LEVER NEUTRAL FIGURE 1 3 27 e Turn OFF all accessories f Turn the igni...

Page 38: ...ET THE PARKING BRAKE ON THE DISABLED UNIT BEFORE REMOVING THE TOWING DEVICE COULD ALLOW THE DISABLED UNIT TO ROLL AWAY UNCONTROLLED WARNING IT IS NOT POSSIBLE WITHIN THE SCOPE OF THIS GUIDE TO ANTICIP...

Page 39: ...s system produces rear end swing the corners of the trailers fill an area wider than the trailer when turning ON THE FOUR WHEEL STEER TRAILERS THE FRONT AND REAR AXLES PIVOT ON TURNTABLES THAT ARE CON...

Page 40: ...ped with the ignition switch turn the ignition switch to the on position ignition leaving the engine off If equipped with the push button switch press the button once to turn unit on Do not press a se...

Page 41: ...high voltage DTC 107 MAP Low Voltage DTC 108 MAP High Pressure DTC 111 IAT higher than expected 1 DTC 112 IAT low voltage DTC 113 IAT high voltage DTC 116 ECT higher than expected 1 DTC 117 ECT CHT Lo...

Page 42: ...Open or Low side short to Ground DTC 289 Injector Coil Shorted DTC 301 Emissions catalyst damaging misfire DTC 302 Emissions catalyst damaging misfire DTC 303 Emissions catalyst damaging misfire DTC 3...

Page 43: ...L high LPG DTC 1162 AL low LPG DTC 1163 AL high NG DTC 1164 AL low NG DTC 1165 LPG cat monitor DTC 1166 NG cat monitor DTC 1171 Megajector delivery pressure higher than expected DTC 1172 Megajector de...

Page 44: ...28 FPP2 high voltage DTC 2130 IVS stuck at idle FPP1 2 match DTC 2131 IVS stuck off idle FPP1 2 match DTC 2135 TPS1 2 simultaneous voltages out of range DTC 2139 FPP1 lower than IVS limit DTC 2140 FPP...

Page 45: ...e dry then reconnect them to the fuel pump e See Chapter 5 for more detailed information 2 Entire Unit a If equipped cab doors and windows must be secured b The tractor should be blocked and secured t...

Page 46: ...nce a Torque the wheel nuts aa Front 150 ft lb 20 7 mk bb Rear 150 ft lb 20 7 mk b Check that all fuel lines are connected and tight and that all drain valves are closed c Add fuel to the fuel cell an...

Page 47: ...ight The temperature should be maintained between 32 F 0 C and 90 F 32 C 4 Engine a See Chapter 5 for more detailed information b Drain oil from the crankcase c Drain coolant from the radiator and eng...

Page 48: ...densation readily forms inside the motor frame and can damage the internal components Water must be prevented from dripping on flowing into or flooding the motor and other electrical components 6 Engi...

Page 49: ...very 2 months 8 Transmission a See Chapter 5 for more detailed information b Drain transmission fluid and refill with new fluid 9 Chassis a Completely lubricate any moving parts as indicated in the Lu...

Page 50: ...CT5G GASOLINE CARGO TRACTOR CHARLATTE AMERICA INC Chapter 1 Page 5 4 Apr 11 THIS PAGE INTENTIONALLY LEFT BLANK P r o p e r t y o f A m e r i c a n A i r l i n e s...

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