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Safety Tips

s

When grill is not in use, turn off all control knobs and gas 

source.

CAUTION

CAUTION: Sideburner lid must be open when sideburner 
is in operation, if so equipped.

Burner Flame Check

• Remove cooking grates and flame tamers.  Light burners, 

rotate knobs from 

HIGH

 to 

LOW

.  You should see a smaller 

flame in

 

low position than seen on HIGH.  Perform burner flame 

check on sideburner also.  Always check flame prior to each 
use.  If only low flame is seen refer to "Sudden drop or low 
flame" in the 

Troubleshooting Section

.

HIGH

LOW

Hose Check

Before each use, check to see if hoses are cut, worn or kinked. 
Replace damaged hoses before using grill. Use only 
valve/hose/regulator specified by manufacturer.

Normal
Hose

Kinked
Hose

Leak Testing

1. Turn all grill control knobs to OFF.

2.

Be sure gas hose is tightly connected to gas source.

3.

Completely open gas source. If you hear a 

rushing sound

, turn 

gas off immediately. There is a major leak at the connection. 

Correct before proceeding

.

4.

Brush soapy solution onto area circled below.

5. If “growing”

 bubbles appear, there is a leak. Close gas 

source immediately and tighten connection. 

If leaks cannot 

be stopped do not try to repair. 

Call for replacement parts. 

Order new parts by giving the serial, model number and name 
of items needed to the Grill Service Center at 

.

6.

Always close gas source after performing leak test.

1-800-241-7548 

(USA) or 1-800-387-6057 (Canada)

Tools required for assembly:

Estimated assembly time: 45-60 minutes

Orifice Removal Tool - Provided

Adjustable Wrench - Not provided

Standard #2 Phillips Screwdriver - Not provided

NOTE: Magnetic tip screwdrivers are recommended, but not required.

 11

Summary of Contents for Heatwave 2218932

Page 1: ...ending 2008W C BradleyCompany The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Char Broil America s Legendary Barbeque Company American Gourmet Bandera...

Page 2: ...ice Center for Help and Parts To order non warranty replacement parts or accessories please visit us on the web at www charbroil com or call 1 800 888 7870 and one of our friendly and knowledgeable ag...

Page 3: ...ll gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department CAUTION Fo...

Page 4: ...red measurements 12 30 5cm diameter x 18 45 7cm tall with 20 lb 9kg capacity maximum 2 LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of thr U S Departm...

Page 5: ...eak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush a...

Page 6: ...istance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and r...

Page 7: ...grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Ma...

Page 8: ...utton Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting in your grill manual if no click or spark Valve Check IMPORTANT Make sure gas is...

Page 9: ...w bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out...

Page 10: ...TION The quick disconnect socket should never be connected to the grill Direction of gas flow is indicated on the socket Figure C With proper assembly the gas hose cannot be removed without pushing th...

Page 11: ...Leak Testing 1 Turn all grill control knobs to OFF 2 Be sure gas hose is tightly connected to gas source 3 Completely open gas source If you hear a rushing sound turn gas off immediately There is a m...

Page 12: ...378 10 ft 3 8 Natural Gas Hose 3496263 D 1 A B C D Note Illustrations are not to scale E Sideburner Griddle NG Orifice Red Dot 1 45mm 80007768 G 1 Main Burner NG Orifice 3 Burner Grill Black Dot 54 80...

Page 13: ...closed and tank is disconnected from regulator and removed from grill Next open Lid and remove Warming Rack Cooking Grates and Troughs Warming Rack Cooking Grates 3 or 4 depending on Unit purchased Tr...

Page 14: ...that attach the LP Tank Heat Shield to the door brace Note The rear of the LP Tank Heat Shield is held in place with tabs and slots Holding the front of the LP Tank Heat Shield rotate it down and pull...

Page 15: ...this point 5 6 Remove LP Orifices Using your fingers in the area illustrated below unscrew each orifice by hand Save the removed orifices for converting back to LP gas Main Burner Conversion Cont Fire...

Page 16: ...rsion Cont Firebox Top view of 3 burner firebox with burner assemblies removed Orifice Driving Tool Firebox Burner Opening Orifice Orifice Using your fingers thread the orifice into the orifice holder...

Page 17: ...grill Press Control Knobs back onto Valve Stems Make adjustments needed to Bezels for free movement of Control Knobs 10 Main Burner Control Knobs Bezels Valve Stem Screws Main Burner Conversion Cont N...

Page 18: ...oss brace Carefully insert the 8x3 8 screws through the tabs and into the cross brace Using a 2 Phillips screwdriver not provided tighten both screws DO NOT over tighten the screws 11 Tabs without scr...

Page 19: ...nection Save removed LP Manifold Connection for converting back to LP Tank Gas LP Regulator Hose Assembly Manifold Connection Secure the Natural Gas Hose Assembly using a wrench not provided to Manifo...

Page 20: ...ontrol Knob Main Burner Control Knob Shelf Fascia 15 6 Remove the burner cap retainer clip Pull down on clip from underneath the burner and pull it out through the center of the burner Remove the burn...

Page 21: ...shelf The Sideburner Venturi will be suspended by the convoluted gas tubing Carefully position the Sideburner Venturi so that you can access the Orifice Holder Bracket screws Using a Phillips Screwdri...

Page 22: ...e area shown below While holding the adjustable wrench firmly use the Orifice Driving Tool to loosen and remove the Orifice by turning it counter clockwise Thread the new Orifice Sideburner NG Orifice...

Page 23: ...t onto the Sideburner Venturi Align the screw hole in the Orifice Holder Bracket and Sideburner Venturi and using a Phillips Screwdriver reinstall the 5 40 screw NOTE The convoluted Gas Tubing is flex...

Page 24: ...ner cap onto side burner and attach side burner cap clip Shown B Place sideburner cooking grate onto side burner shelf aligning grate legs with holes in shelf shown A 6 Sideburner Conversion Cont Lock...

Page 25: ...fascia Save the bezel for converting back to LP gas Save screws for reuse Removing these screws will cause the gas valve to disengage from the back of the shelf fascia This is normal 23 Sideburner Co...

Page 26: ...once Orifice is removed Do not replace any Orifices when using Natural Gas 6 25 26 Sideburner Conversion Cont B Orifice Driving Tool Reinstall the burner Shown A Make sure the burner tube is properly...

Page 27: ...80007877 While holding the sideburner valve from the back of the shelf fascia align the screw holes in the bezel shelf fascia and valve Install screws previously removed Assure proper alignment with...

Page 28: ...e sure gas hose is properly connected to grill If hose is properly connected make sure gas source is turned on Troubleshooting Possible Cause No gas flow Problem Burner s will not light using ignitor...

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