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• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 
safety relief valve.  This could cause an intense 
fire with risk of property damage, serious injury or 
death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 
cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf or  

and out of cart. Install safety cap onto LP cylinder valve.
Always use cap and strap supplied with valve. 

Failure to use safety cap as directed may result in serious 
personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 

temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 

directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety
Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

disconnect other retention means, then lift PL cylinder up and

4    

Summary of Contents for Gourmet 463251913

Page 1: ...LLC Columbus GA 31902 Printed in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your...

Page 2: ...nd follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the applianc...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use...

Page 8: ...surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF Main Burner Match Lighting Do not lean over grill while lighting 3 Open lid during lighting 4 Place m...

Page 9: ...comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Clean any blocked ports with a stiff wire such as an open paper clip 9 Check burner for damage due to...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...W 1 BEZEL F SIDEBURNER CONTROL KNOB X 1 RIGHT SIDE SHELF Y 1 CONTROL PANEL RIGHT SIDE SHELF Z 1 MAIN CONTROL PANEL AA 1 HOSE VALVE REGULATOR ASSY BB 2 MATCH HOLDER CC 4 BEZEL F CONTROL KNOB DD 5 CONT...

Page 12: ...XX PARTS DIAGRAM A E C B F D G H I J K L M N O P Q R S T U V W X Y Z AA BB BB CC DD DD EE FF GG HH II JJ KK LL LL LL LL MM MM NN OO PP QQ RR SS TT UU VV WW YY ZZ AAA 12...

Page 13: ...the caster clockwise into the threads on the bottom shelf until secure Remove the Caster Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non loc...

Page 14: ...4 20x1 2 screw Place lower back panel between side panels at rear of bottom shelf oriented as shown Secure lower back panel to side panels using two 1 4 20x1 2 screws on each side Secure lower back pa...

Page 15: ...vider Center cart divider Lower back panel 8x3 8 self tapping screw Attach center cart divider to bottom shelf using three 10 24x3 8 screws On back of grill attach center cart divider to lower back pa...

Page 16: ...f to cart left side panel using two 10 24x3 8 screws Cart left side panel 10 24x3 8 screw 10 24x3 8 screw 1 4 20x1 2 screw Upper back panel Lower back panel Inside of cart attach middle of upper back...

Page 17: ...right side Attach front door brace to cart side panels using one 1 4 20x1 screw on each side Do not tighten the screws Insert tank heat shield tabs w o holes into slots between upper back panel and lo...

Page 18: ...lator hose is hanging outside the cart Grill head must face open side of cart Ignitor wires should hang between the tank heat shield and cart side panel 11 10 Secure front brace in upper hole using on...

Page 19: ...ition module Attach electronic ignition module to the cart right side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C 1 a b 2 3 4 5Elec...

Page 20: ...tapping screw Large flat washer C Attach right side shelf using two 1 4 20x1 2 screws and 1 4 nuts shown A Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown B Atta...

Page 21: ...shelf brackets on side of firebox shown B Attach left side shelf to firebox using two 1 4 20x1 2 screws and 1 4 nuts shown C Attach front of shelf using two 8x3 8 self tapping screws and large flat wa...

Page 22: ...om valve bracket Note Use left and right holes on fascia to attach valve bracket Note Use upper and lower holes on fascia to attach bezel Note Make sure to set the bezel with the longer slot at the to...

Page 23: ...o 10 24x3 8 screws shown A Place side burner lid onto left side shelf and align hinge holes in back of lid with shelf holes Secure lid to the shelf using four 8 32x3 8 screws and 8 32 hex nuts shown B...

Page 24: ...ole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door 19 Place side burner cooking grate onto side burner shelf Sideburner cooking gr...

Page 25: ...Attach four 8 32x1 4 screws on cart left side panel with half thread left shown A Hang a left small door on the lower two screws Tighten the two screws shown B Secure the left small door using two 8...

Page 26: ...Use Care section Once cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bot...

Page 27: ...Lift back of Burner while sliding Burner out of Firebox disengaging burners from Valves 3 Hitch Pin Hitch Pin Carryover Tube Burner Burner Insert Ori ce Removal Tool provided with Kit into Firebox Bur...

Page 28: ...New Bezels will change the rotation for the Control Knob to properly control ignition and ames for your grill Press Control Knob back onto Valve Stems Make adjustments to Bezels for free movement of C...

Page 29: ...from shelf Wingnut Sideburner Grate Ori ce Removal Tool Using the provided Ori ce Removal Tool unscrew the Ori ce from the end of the Sideburner Valve Save removed Ori ce and Ori ce Removal Tool for...

Page 30: ...e illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Refe...

Page 31: ...er lid and remove the Sideburner Gate Beneath Sideburner shelf remove Wingnut Remove Sideburner from shelf Wingnut Sideburner Ori ce Removal Tool Valve Ori ce Sideburner Grate Outdoor Stove Griddle Co...

Page 32: ...illustration below and press Control Knob back onto Valve Stem Return Sideburner to shelf Make sure Burner engages Sideburner Valve See illustration below for correct burner to valve engagement Refer...

Page 33: ...LP Tank Gas Your Grill may differ from illustration shown LP Regulator Hose Assembly Manifold Connection Natural Gas Hose Assembly Manifold Connection 33 Using a wrench not provided remove LP Regulato...

Page 34: ...house piping Figure C below shows properly connected hose and socket CAUTION The quick disconnect socket should never be connected to the grill Direction of gas ow is indicated on the socket Figure C...

Page 35: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 36: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 37: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 38: ...NOTES 38...

Page 39: ...TRANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE V...

Page 40: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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