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Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at 
any electrodes when 
control knob turned to  
         ; no noise can be 
heard from spark 
module.

SECTION II

No sparks appear at 
any electrodes when 
control knob turned to
        ; noise can be 
heard from spark 
module.

SECTION III

Sparks are present 
but not at all 
electrodes and/or not 
at full strength

Possible Cause

•Battery not installed 

properly.

•Dead battery.

•Button assembly not 

installed properly.

•Faulty spark module.

•Output lead 

connections not 
connected.

•Output lead 

connections not 
connected.

•Arcing to grill away 

from burner(s).

•Weak battery.

•Electrodes are wet.

•Electrodes cracked or 

broken “sparks at 
crack”.

Check Procedure

•Check battery orientation.

•Has battery been used 

previously?

•Check to insure threads are 

properly engaged. Button 
should travel up and down 
without binding.

•If no sparks are generated 

with new battery and good 
wire connections, module is 
faulty.

•Are output connections on 

and tight?

•Are output connections on 

and tight?

•If possible, observe grill in 

dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.

•All sparks present but weak 

or at slow rate.

•Has moisture accumulated 

on electrode and/or in burner 
ports?

•Inspect electrodes for 

cracks.

Prevention/Solution

•Install battery (make sure that “+” and “–” 

connectors are oriented correctly, with “+” end up 
and “–” end down.)

•Replace battery with new AA-size alkaline battery.

•Unscrew button cap assembly and reinstall, making 

sure threads are aligned and engaged fully.

•Replace spark module assembly.

•Remove and reconnect all output connections at 

module and electrodes.

•Remove and reconnect all output connections at 

module and electrodes.

•If sparks are observed other than from burner(s), 

wire insulation may be damaged. Replace wires.

•Replace battery with a new AA-size alkaline battery.

•Use paper towel to remove moisture.

•Replace cracked or broken electrodes.

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Summary of Contents for 466870309

Page 1: ...6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine...

Page 8: ...n turn back to OFF position Valves should turn smoothly CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does...

Page 9: ...use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any...

Page 10: ...rtently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator saf...

Page 11: ...th the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally require...

Page 12: ...des and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grillin...

Page 13: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 14: ...applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer mis...

Page 15: ...ELVES O 1 SIDE BRACE F TANK RETAINER BRACKET P 1 MATCH HOLDER Q 1 LOWER LEG CART FRONT W LEG EXTENDER R 1 LOWER LEG CART REAR W LEG EXTENDER S 1 LEG WHEEL LEFT REAR STRAIGHT T 1 LEG WHEEL LEFT FRONT C...

Page 16: ...PARTS DIAGRAM A B C D E F G H I J K K L L M N N O P S T Q R U V V W X Y Z AA BB CC DD EE FF GG HH II JJ KK KK LL MM PP OO NN QQ KK RR 16 SS...

Page 17: ...leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket with 10 24x1 1 4 machine screws and 10 24 flange nut...

Page 18: ...e Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Right leg assem...

Page 19: ...pin Attachallinsecondhole Tank exclusion Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8 32x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 Cone si...

Page 20: ...ortwith 10 24x2 machinescrewsand 10 24flangenuts Valve Hose RegulatorandIgnitor Attachvalve hose regulatorassemblytocontrolpanelwith 10 24x1 2 machinescrews Attachtheignitionmoduletothecontrolpanelwit...

Page 21: ...her end to electronic ignition module HeatShield Attachheatshieldwith 10 24x1 2 Machinescrewsand 10 24Flangenuts TankRetainer Inserttankretainerintosidebraceandsecurewith 10 24x3 8 Wingnut 10 24X1 2 M...

Page 22: ...r tubes are correctly engaged If burner is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine...

Page 23: ...o front of leg with 1 4 20x1 2 Machine Screws Back of leg with 1 4 20x1 1 4 Screws and 1 4 20 Flange Nuts B Repeat above steps for another side NOTE Right shelf has the tool holder 12 1 4 20x1 1 4 Mac...

Page 24: ...set 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nuts A Attach upper hinges to...

Page 25: ...nt to heat tent support screws 17 Cooking Grate Place grates into firebox Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and...

Page 26: ...ip from bottom of grill with risk of fire or property damage CAUTION Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in s...

Page 27: ...ed place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety...

Page 28: ...ce LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak...

Page 29: ...r tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match...

Page 30: ...are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ig...

Page 31: ...REGTEMP REV00 31...

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