Char-Broil 466870309 Product Manual Download Page 4

• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 

safety relief valve.  This could cause an intense 

fire with risk of property damage, serious injury or 

death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 

cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf, then 
lift LP cylinder up and out of cart. Install safety cap onto LP 
cylinder valve. Always use cap and strap supplied with valve. 

Failure to use safety cap as directed may result in serious 

personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 
temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 
directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety

Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

4

Summary of Contents for 466870309

Page 1: ...6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...orage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotiss...

Page 4: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 5: ...ecision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchang...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine...

Page 8: ...n turn back to OFF position Valves should turn smoothly CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does...

Page 9: ...use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any...

Page 10: ...rtently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator saf...

Page 11: ...th the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally require...

Page 12: ...des and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grillin...

Page 13: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 14: ...applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer mis...

Page 15: ...ELVES O 1 SIDE BRACE F TANK RETAINER BRACKET P 1 MATCH HOLDER Q 1 LOWER LEG CART FRONT W LEG EXTENDER R 1 LOWER LEG CART REAR W LEG EXTENDER S 1 LEG WHEEL LEFT REAR STRAIGHT T 1 LEG WHEEL LEFT FRONT C...

Page 16: ...PARTS DIAGRAM A B C D E F G H I J K K L L M N N O P S T Q R U V V W X Y Z AA BB CC DD EE FF GG HH II JJ KK KK LL MM PP OO NN QQ KK RR 16 SS...

Page 17: ...leg Place upper leg as shown Attach upper leg and right front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket with 10 24x1 1 4 machine screws and 10 24 flange nut...

Page 18: ...e Screw Qty 4 10 24 Flange Nut Qty 4 Back Braces to Cart Attach back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24x1 1 4 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Right leg assem...

Page 19: ...pin Attachallinsecondhole Tank exclusion Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8 32x3 8 sheet metal screws Hitch Pin Qty 1 Wheel Bushing Qty 1 Cone si...

Page 20: ...ortwith 10 24x2 machinescrewsand 10 24flangenuts Valve Hose RegulatorandIgnitor Attachvalve hose regulatorassemblytocontrolpanelwith 10 24x1 2 machinescrews Attachtheignitionmoduletothecontrolpanelwit...

Page 21: ...her end to electronic ignition module HeatShield Attachheatshieldwith 10 24x1 2 Machinescrewsand 10 24Flangenuts TankRetainer Inserttankretainerintosidebraceandsecurewith 10 24x3 8 Wingnut 10 24X1 2 M...

Page 22: ...r tubes are correctly engaged If burner is not leveled from left to right adjust the two screws attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x1 2 machine...

Page 23: ...o front of leg with 1 4 20x1 2 Machine Screws Back of leg with 1 4 20x1 1 4 Screws and 1 4 20 Flange Nuts B Repeat above steps for another side NOTE Right shelf has the tool holder 12 1 4 20x1 1 4 Mac...

Page 24: ...set 5x15 Fiber Washer Qty 8 10 24x1 2 Machine Screw Qty 4 10 24 Flange Nut Qty 4 Lid Handle and Upper Hinges Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nuts A Attach upper hinges to...

Page 25: ...nt to heat tent support screws 17 Cooking Grate Place grates into firebox Lid Place lid assembly onto firebox aligning hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and...

Page 26: ...ip from bottom of grill with risk of fire or property damage CAUTION Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in s...

Page 27: ...ed place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety...

Page 28: ...ce LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak...

Page 29: ...r tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match...

Page 30: ...are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ig...

Page 31: ...REGTEMP REV00 31...

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