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24    

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

• See 

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP cylinder valve. Disconnect regulator. 
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

Replace batteries

Install batteries correctly.

Push Knob in to start the clean cycle. (Green LED should begin to 
flash)

Timer does not work 
(Green light does not 
flash)

Dead Battery

Batteries installed incorrectly.

Knob Position did not start the Clean 

Cycle

Replace batteries

No LED’s will illuminate

Dead Battery

Prepare to replace batteries (NOTE: Clean cycle will operate with 

a weak battery.

Red LED next to battery 
symbol is illuminated

Low Battery Strength 

Meijer.com

Summary of Contents for 463622513

Page 1: ...Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have qu...

Page 2: ...n or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages fo...

Page 3: ...an 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when...

Page 4: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Page 5: ...the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires a...

Page 6: ...g Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for...

Page 7: ...eaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a...

Page 8: ...ling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder wi...

Page 9: ...cribed in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting...

Page 10: ...linder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto a...

Page 11: ...turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button until t...

Page 12: ...abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped a...

Page 13: ...replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 1...

Page 14: ...mproper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather ac...

Page 15: ...1 RIGHT SIDE SHELF WELDMENT M 1 LEFT SIDE SHELF WELDMENT N 2 SIDE SHELF BRACKET LEFT O 2 SIDE SHELF BRACKET RIGHT P 1 TOP LID Q 1 LOGO PLATE F LID R 2 LID BUMPER RECTANGLE S 2 LID BUMPER ROUND T 1 TOP...

Page 16: ...PARTS DIAGRAM 16 A DD CC M V D I EE HH X BB KK Y Z II FF LL FF GG AA Y JJ E L G F K J H N U C T P R O Q W B S MM NN Meijer com...

Page 17: ...d repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Caster Pin and s...

Page 18: ...lock washers and 5mm flat washers Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in upper door brace align hinge hole on top of door and release hinge pin into door 8x3 8 She...

Page 19: ...gh side shelf assembly and side shelf brackets Secure with 1 4 20 flange nuts as shown Repeat above steps for another side To fold up the side shelf assembly pull side shelf upward and rotate toward c...

Page 20: ...eat tents rest on pins in back of firebox 8 Place cooking grates onto grate rests Unscrew ignitor cap and place AAA battery into ignitor slot with positive end facing outward Replace ignitor cap onto...

Page 21: ...der wires running front to back If pivot and leg wires are on top Warming Rack is installed upside down 10 Hang grease cup clip from bottom of firebox and place grease cup into grease clip CAUTION Fai...

Page 22: ...le in bottom shelf with tank collar opening facing to front of grill as shown Finger tighten tank retainer screw to hold LP tank securely in place LP Cylinder not included CAUTION Failure to install t...

Page 23: ...rn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylind...

Page 24: ...LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valv...

Page 25: ...ns on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but w...

Page 26: ...26 NOTE Meijer com...

Page 27: ...SFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUIL...

Page 28: ...IVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tip...

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