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13  

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carryover 

tube

Firebox

burner

bracket

Electrode

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner

bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

CAUTION

SPIDER ALERT!

SPIDER AND WEBS

INSIDE BURNER 

If your barbeque is getting hard to light or 
the flame is weak, check and clean the 
venturis and burners.

Meijer.com

Summary of Contents for 463622513

Page 1: ...Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have qu...

Page 2: ...n or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages fo...

Page 3: ...an 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when...

Page 4: ...leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If th...

Page 5: ...the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires a...

Page 6: ...g Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for...

Page 7: ...eaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a...

Page 8: ...ling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder wi...

Page 9: ...cribed in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting...

Page 10: ...linder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto a...

Page 11: ...turn knob to the HIGH position starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions Push and hold ELECTRONIC IGNITION button until t...

Page 12: ...abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped a...

Page 13: ...replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 1...

Page 14: ...mproper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather ac...

Page 15: ...1 RIGHT SIDE SHELF WELDMENT M 1 LEFT SIDE SHELF WELDMENT N 2 SIDE SHELF BRACKET LEFT O 2 SIDE SHELF BRACKET RIGHT P 1 TOP LID Q 1 LOGO PLATE F LID R 2 LID BUMPER RECTANGLE S 2 LID BUMPER ROUND T 1 TOP...

Page 16: ...PARTS DIAGRAM 16 A DD CC M V D I EE HH X BB KK Y Z II FF LL FF GG AA Y JJ E L G F K J H N U C T P R O Q W B S MM NN Meijer com...

Page 17: ...d repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Caster Pin and s...

Page 18: ...lock washers and 5mm flat washers Insert hinge pin on bottom shelf into hole in door Press upper hinge pin in upper door brace align hinge hole on top of door and release hinge pin into door 8x3 8 She...

Page 19: ...gh side shelf assembly and side shelf brackets Secure with 1 4 20 flange nuts as shown Repeat above steps for another side To fold up the side shelf assembly pull side shelf upward and rotate toward c...

Page 20: ...eat tents rest on pins in back of firebox 8 Place cooking grates onto grate rests Unscrew ignitor cap and place AAA battery into ignitor slot with positive end facing outward Replace ignitor cap onto...

Page 21: ...der wires running front to back If pivot and leg wires are on top Warming Rack is installed upside down 10 Hang grease cup clip from bottom of firebox and place grease cup into grease clip CAUTION Fai...

Page 22: ...le in bottom shelf with tank collar opening facing to front of grill as shown Finger tighten tank retainer screw to hold LP tank securely in place LP Cylinder not included CAUTION Failure to install t...

Page 23: ...rn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylind...

Page 24: ...LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valv...

Page 25: ...ns on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but w...

Page 26: ...26 NOTE Meijer com...

Page 27: ...SFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUIL...

Page 28: ...IVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tip...

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