Char-Broil 463620410 Product Manual Download Page 8

• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 
safety relief valve.  This could cause an intense 
fire with risk of property damage, serious injury or 
death.

• If you see, smell or hear gas escaping, 

immediately get away from the LP 
cylinder/appliance and call your fire department.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect. Loosen cylinder screw beneath bottom shelf, then 
lift LP cylinder up and out of cart. Install safety cap onto LP 
cylinder valve. Always use cap and strap supplied with valve. 

Failure to use safety cap as directed may result in serious 
personal injury and/or property damage. 

•A disconnected LP cylinder in

storage or being transported
must have a safety cap installed (as shown).
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

•Do not store an LP cylinder in an area where children play.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 

mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 
temperature.

A frosty regulator indicates gas overfill. Immediately close LP 

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

•To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 
directory under “Gas Companies” for nearest certified LP 
dealers.

LP Cylinder Valve

Retainer Strap

Safety
Cap

LP Cylinder   
•The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

•LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:

•Type 1 outlet compatible with 

regulator or grill.

•Safety relief valve.
•UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

 

8    

Summary of Contents for 463620410

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...liance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup mu...

Page 12: ...off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burn...

Page 13: ...n dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offere...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...ART LEG UPPER RIGHT P 1 MATCH HOLDER Q 1 RIGHT BACK LEG STRAIGHT R 1 LEFT BACK LEG STRAIGHT S 1 RIGHT FRONT LEG CURVED T 2 EXTENDER U 1 LEFT FRONT LEG CURVED V 2 SUPPORT BRACKET W 2 BACK BRACE X 1 FRO...

Page 16: ...PARTS DIAGRAM B C Y F II G JJ H I J BB V S Q T X O AA A Z FF GG H J I P HH K D N V M L R U W CC EE DD E 16...

Page 17: ...eft front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 1...

Page 18: ...back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all...

Page 19: ...4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if yo...

Page 20: ...intosidebraceandsecurewith 10 24x3 8 wingnut 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hooktankexclusionwiresontofrontpanelbrackets attach otherendtobackbracewith 8 32x3 8 sheetmetal screws...

Page 21: ...taching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 wing nuts C Push control knobs onto valve stems C 9 10 24x1 1 4...

Page 22: ...of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine...

Page 23: ...hers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 5x15 Fiber...

Page 24: ...pper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 Heat Tent and Cooking Grate Place heat tent into firebox Align the slots on heat tent to he...

Page 25: ...tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always...

Page 26: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 27: ...nob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...31...

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