Char-Broil 463620410 Product Manual Download Page 12

CAUTION

If burner does not light, turn knobs to OFF, wait 5 
minutes, and try again. Always close valve during the 5 
minute waiting period. If the burner does not ignite with 
the valve open, gas will continue to flow out of the burner 
and could accidentally ignite with risk of injury.

Burner Flame Check

•  

Light burner,

Remove cooking grates and flametamers. 

a smaller flame in

 LOW

 position than seen on 

HI

. Always 

check flame prior to each use. If only low flame is seen refer to 
"Sudden drop or low flame" in the 

Troubleshooting Section

.

HI

LOW

Match-Lighting

s

 Do not lean over grill while lighting.

3.  Open lid during lighting.  
4.  

Place match into match holder (hanging from side of cart).

5.  

Place lit match through the match light hole and near the burner.

6. 

Light right burner by pushing knob in and turning to the 

HI 

position.

Hose Check

•  

Before each use, check to see if hoses are cut, worn or kinked. 

Replace damaged hoses before using grill. Use only 
valve/hose/regulator specified in the Parts List.

Normal
Hose

Kinked
Hose

Sideburner Match Lighting

1.
2.

Hold lit match to any port on the burner. Push in and turn 
sideburner knob to the 

HI

 position. 

Turn 

ON

 gas at LP cylinder.

Ignitor Lighting

s

 

 Do not lean over grill while lighting.

1.
2.
3.
4.
5.

Turn 

OFF

 gas burner control valves. 

Turn 

ON

 gas at LP cylinder.

Open lid during lighting.

To ignite, turn left knob to the 

HI

 position.

Push 

IGNITOR

  button rapidly.

6. 

If ignition does NOT occur in 5 seconds, turn the burner 

controls 

OFF

, wait 5 minutes and repeat the lighting 

procedure.

7.

 To ignite right burner, turn knob to the 

HI 

position.

If ignitor does not work, follow match lighting instructions. 

After Lighting: Turn knobs to 

HI

 position for warm-up. 

Turn controls and gas source or tank OFF when not 
in use.

WARNING

   rotate knobs from

 HI

 to 

LOW

. You should see 

Turning Grill Off

• Turn all knobs to  

OFF 

 position. Turn LP tank off by turning 

OPD hand wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP tank.

 Press and hold ignitor button.  "Click" 

should be heard and spark seen each time between collector 
box or burner and electrodes. See 

"Troubleshooting"

 if no click 

or spark.

Valve Check

• Important: Make sure gas is off at LP tank before checking 

valves

.  Knobs lock in  

OFF 

 position. To check valves, first 

push in knobs and release, knobs should spring back. If knobs 
do not spring back, replace valve assembly before using grill. 
Turn knobs to

 LOW

 position then turn back to  

OFF 

 position. 

Valves should turn smoothly.  

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring powder 

for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory 

(and should never be painted)

. Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush 
on insides of grill lid and bottom. Rinse and allow to completely 
air dry. 

Do not apply a caustic grill/oven cleaner to painted 

surfaces.

 

Sideburner Ignitor Lighting

1.

Turn 

OFF

 gas burner control valves.

2.

Turn 

ON

 gas at LP cylinder.

3.

To ignite SIDEBURNER, open sideburner cover.

4.

Turn sideburner knob to the 

HI

 position. Push IGNITOR 

button rapidly. 

5.

If sideburner does not light in 5 seconds, turn knob to 

OFF

wait 5 minutes, then repeat lighting procedure.

Strike the match.

 Be sure the burner lights and stays lit.

Be sure burner lights

and stays lit.

1.
2.

Turn 

OFF

 gas burner control valves. 

Turn 

ON

 gas at LP cylinder.

Push in and turn left knob to the 

HI

 position. 

12

Summary of Contents for 463620410

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...liance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup mu...

Page 12: ...off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burn...

Page 13: ...n dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offere...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...ART LEG UPPER RIGHT P 1 MATCH HOLDER Q 1 RIGHT BACK LEG STRAIGHT R 1 LEFT BACK LEG STRAIGHT S 1 RIGHT FRONT LEG CURVED T 2 EXTENDER U 1 LEFT FRONT LEG CURVED V 2 SUPPORT BRACKET W 2 BACK BRACE X 1 FRO...

Page 16: ...PARTS DIAGRAM B C Y F II G JJ H I J BB V S Q T X O AA A Z FF GG H J I P HH K D N V M L R U W CC EE DD E 16...

Page 17: ...eft front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 1...

Page 18: ...back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all...

Page 19: ...4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if yo...

Page 20: ...intosidebraceandsecurewith 10 24x3 8 wingnut 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hooktankexclusionwiresontofrontpanelbrackets attach otherendtobackbracewith 8 32x3 8 sheetmetal screws...

Page 21: ...taching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 wing nuts C Push control knobs onto valve stems C 9 10 24x1 1 4...

Page 22: ...of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine...

Page 23: ...hers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 5x15 Fiber...

Page 24: ...pper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 Heat Tent and Cooking Grate Place heat tent into firebox Align the slots on heat tent to he...

Page 25: ...tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always...

Page 26: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 27: ...nob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...31...

Page 32: ......

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