Char-Broil 463620410 Product Manual Download Page 11

WARNING

For Safe Use Of Your Grill And To Avoid Serious 
Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in bottom or back of grill. 

Check burner flames regularly.

Use grill only in well-ventilated space. NEVER use in 

enclosed space such as carport, garage, porch, covered 
patio, or under an overhead structure of any kind.

Do not use charcoal or ceramic briquets in a gas grill. 

(

Unless

 

briquets are supplied with your grill.)

•Use grill at least 3 ft. from any wall or surface. 

Maintain 

10 ft. clearance to objects that can catch fire or sources of 
ignition such as pilot lights on water heaters, live electrical 
appliances, etc.

•Apartment Dwellers:

Check with management to learn the requirements and fire 
codes for using an LP gas grill in your apartment complex. If 
allowed, use outside on the ground floor with a three (3) foot 
clearance from walls or rails. Do not use on or under 
balconies.

•NEVER attempt to light burner with lid closed. A buildup 

of non-ignited gas inside a closed grill is hazardous.

•Never operate grill with LP tank out of correct position 

specified in assembly instructions. 

•Always close LP tank valve and remove coupling nut 

before moving LP tank from specified operation 
position.

Safety Tips

s

Before opening LP cylinder valve, check the coupling nut for 
tightness.

s

When grill is not in use, turn off all control knobs and LP 
cylinder valve.

s

If the outdoor cooking gas appliance is not in use, the gas 
must be turned off at the supply cylinder. Storage of an 
outdoor cooking gas appliance indoors is permissible only if 
the cylinder is disconnected and removed from the appliance.

s

Never move grill while in operation or still hot.

s

Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.

s

Maximum load for side shelves is 10 lbs.

s

The grease cup 

must 

be inserted into grease clip and 

emptied after each use. Do not remove grease cup until grill 
has completely cooled.

s

 

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

s

If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.

s

The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.

s

Only use the pressure regulator and hose assembly supplied 
with this grill. Replacement pressure regulator and hose 
assemblies must be specified or supplied by Char-Broil, LLC.

s

If you have a grill problem see the 

"Troubleshooting Section"

.

s

If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

CAUTION

•Putting out grease fires by closing the lid is not 

possible. Grills are well ventilated for safety reasons. 

•Do not use water on a grease fire. Personal injury may 

result. If a grease fire develops, turn knobs and LP tank 
off. 

•Do not leave grill unattended while preheating or 

burning off food residue on high. If grill has not been 
regularly cleaned, a grease fire can occur that may 
damage the product. Follow instructions on General 
Grill Cleaning and Cleaning The Burner Assembly to 
prevent grease fires. 

  11

Summary of Contents for 463620410

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...liance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup mu...

Page 12: ...off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burn...

Page 13: ...n dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offere...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...ART LEG UPPER RIGHT P 1 MATCH HOLDER Q 1 RIGHT BACK LEG STRAIGHT R 1 LEFT BACK LEG STRAIGHT S 1 RIGHT FRONT LEG CURVED T 2 EXTENDER U 1 LEFT FRONT LEG CURVED V 2 SUPPORT BRACKET W 2 BACK BRACE X 1 FRO...

Page 16: ...PARTS DIAGRAM B C Y F II G JJ H I J BB V S Q T X O AA A Z FF GG H J I P HH K D N V M L R U W CC EE DD E 16...

Page 17: ...eft front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 1...

Page 18: ...back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all...

Page 19: ...4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if yo...

Page 20: ...intosidebraceandsecurewith 10 24x3 8 wingnut 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hooktankexclusionwiresontofrontpanelbrackets attach otherendtobackbracewith 8 32x3 8 sheetmetal screws...

Page 21: ...taching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 wing nuts C Push control knobs onto valve stems C 9 10 24x1 1 4...

Page 22: ...of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine...

Page 23: ...hers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 5x15 Fiber...

Page 24: ...pper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 Heat Tent and Cooking Grate Place heat tent into firebox Align the slots on heat tent to he...

Page 25: ...tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always...

Page 26: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 27: ...nob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...31...

Page 32: ......

Reviews: