Char-Broil 463620410 Product Manual Download Page 4

First Time Use

Read your Assembly Manual and ensure the grill is put together 
properly.  Remove all Point-of-Purchase advertising material from 
all grill surfaces before first use.  We recommend operating your 
grill on its highest setting for 15-20 minutes prior to your first use.  
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be 
used with flame tamers or heat distribution plates to provide 
more even heating, improve the cleaning process, and reduce 
flare-ups.  The addition of after market lava rocks, charcoal, or 
briquettes of any type will cause poor combustion and increase 
the likelihood of a grease fire, and is not recommended.  Using 
briquettes, lava rock, or charcoal in this grill will void your 
warranty.  For extra smoke flavor, we recommend using a 
smoker box with wood chips.

Temperature

The temperature gauge in the hood of your new grill measures 
air temperature.  The air temperature inside your grill will never 
be as hot as the temperature at the cooking surface.

Note:  Since 1995, all regulators (the part that attaches to the gas 
tank to regulate the flow of gas) have included a safety feature 
that restricts gas flow in the event of a gas leak. You can 
inadvertently activate this safety feature without having a gas 
leak. This typically occurs when you turn on the gas using the 
grill control knob before you turn on the LP tank valve.  If the gas 
regulator safety feature activates, the grill will only reach 
temperatures between 250°F and 300°F even with all burners on 
the high setting.

If your grill is not getting hotter than 250°F to 300°F these 
steps should be taken first to reset the gas regulator safety 
device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put 

excessive force on the valve at the full open position to avoid 
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the 

instructions on the control panel.

An illustration of this process is included in this Product Guide.  
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to 
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes – longer if weather conditions require.  Please refer to 
the lighting instructions inside the Product Guide if you have 
questions about how to light your grill.  A match-light chain and 
hole is provided for your convenience.

GRILLING GUIDE – Getting Started 

Regulator

Coupling Nut

4

Summary of Contents for 463620410

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...liance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup mu...

Page 12: ...off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or burn...

Page 13: ...n dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offere...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...ART LEG UPPER RIGHT P 1 MATCH HOLDER Q 1 RIGHT BACK LEG STRAIGHT R 1 LEFT BACK LEG STRAIGHT S 1 RIGHT FRONT LEG CURVED T 2 EXTENDER U 1 LEFT FRONT LEG CURVED V 2 SUPPORT BRACKET W 2 BACK BRACE X 1 FRO...

Page 16: ...PARTS DIAGRAM B C Y F II G JJ H I J BB V S Q T X O AA A Z FF GG H J I P HH K D N V M L R U W CC EE DD E 16...

Page 17: ...eft front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 1...

Page 18: ...back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all...

Page 19: ...4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if yo...

Page 20: ...intosidebraceandsecurewith 10 24x3 8 wingnut 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hooktankexclusionwiresontofrontpanelbrackets attach otherendtobackbracewith 8 32x3 8 sheetmetal screws...

Page 21: ...taching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 wing nuts C Push control knobs onto valve stems C 9 10 24x1 1 4...

Page 22: ...of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine...

Page 23: ...hers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 5x15 Fiber...

Page 24: ...pper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 Heat Tent and Cooking Grate Place heat tent into firebox Align the slots on heat tent to he...

Page 25: ...tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always...

Page 26: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 27: ...nob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

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