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For Safe Use of Your Grill and to Avoid Serious 

Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill. 

Check burner flames regularly.

Use grill only in well-ventilated space. NEVER use in 
enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

Do not use charcoal or ceramic briquets in a gas grill. 
(

Unless

 

briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch fire 
or sources of ignition such as pilot lights on water 
heaters, live electrical appliances, etc..

• Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas grill in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from walls 
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A 

buildup of non-ignited gas inside a closed grill is 

hazardous.

• Never operate grill with LP cylinder out of correct 

position specified in assembly instructions. 

• Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 

specified operation position.

WARNING

Safety Tips

s

Before opening LP cylinder valve, check the coupling nut for 
tightness.

s

When grill is not in use, turn off all control knobs and LP 
cylinder valve.

s

If the outdoor cooking gas appliance is not in use, the gas 
must be turned off at the supply cylinder. Storage of an 
outdoor cooking gas appliance indoors is permissible only if 
the cylinder is disconnected and removed from the appliance.

s

Never move grill while in operation or still hot.

s

Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.

s

Maximum load for side shelves is 10 lbs.

s

The grease cup 

must 

be inserted into grease clip and 

emptied after each use. Do not remove grease cup until grill 
has completely cooled.

s

 

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

s

If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.

s

The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.

s

Only use the pressure regulator and hose assembly supplied 
with this grill. Replacement pressure regulator and hose 
assemblies must be specified or supplied by Char-Broil, LLC.

s

If you have a grill problem see the 

"Troubleshooting Section"

.

s

If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not 

possible. Grills are well ventilated for safety 

reasons. 

• Do not use water on a grease fire. Personal injury 

may result. If a grease fire develops, turn knobs 

and LP cylinder off. 

• Do not leave grill unattended while preheating or 

burning off food residue on HI. If grill has not been 

regularly cleaned, a grease fire can occur that may 

damage the product. 

463620208  •  7

Summary of Contents for 463620208

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...y hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in min...

Page 3: ...21 Limited Warranty 22 Registration Card 23 463620208 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair...

Page 4: ...5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation...

Page 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Page 6: ...wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growi...

Page 7: ...e cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum...

Page 8: ...should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a...

Page 9: ...and Burner Flame Check CAUTION Storing Your Grill Clean cooking grates Store in dry location Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer When LP cylin...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...35 D383 035 D397 910 D405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059...

Page 12: ...12 463620208 PARTS DIAGRAM Model No 463620208 X W L AA AA Z Z T V N Y EE O S FF A I Q P DD CC B BB M R C D E H J G F D K GG U...

Page 13: ...Position leg assemblies as shown below longer wires to the left A Attach upper and lower back brace to legs with X1 2 machine screws and 10 24 flange nuts B Hook tank exclusion wire into legs with 10...

Page 14: ...against leg Attach control panel to front of cart with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24 X 1 1 4 Machine Screw Qty 2 10 24 Flange Nuts Qty 2 Control Panel Wheel Bushing Qty 1 Axl...

Page 15: ...alve Hose Regulator Ignitor Front of grill Place grill head on cart by aligning valves into burner tubes Make sure burner tubes and valves are correctly engaged A fireboxtocartusing 10 24X1 2 machines...

Page 16: ...2 machinescrewsand 10 24flangenuts B 10 24 X Machine Screw Qty 2 10 24 Flange Nuts Qty 2 A Ignitor Wire to Ignitor CB 8 Handle Insulation Washer Qty 2 Attach handle to front of lid using insulation w...

Page 17: ...four 10 24x1 2 machine screws and 10 24 flange nuts Repeat for left shelf 10 24X1 2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Place vaporiser bar onto the two pins on each side inside the firebox Pl...

Page 18: ...m bottom of grill with risk of fire or property damage Grease Cup Clip Grease Cup 11 12 18 463620208 Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg...

Page 19: ...etainer over cylinder collar and tighten wing nut See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylinder valve must f...

Page 20: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Page 21: ...nspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off...

Page 22: ...e product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or...

Page 23: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 463620208 23...

Page 24: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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