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2  •  463620208

1. Do not store or use gasoline or other 

flammable liquids or vapors in the vicinity of 

this or any other appliance.

2. An LP cylinder not connected for use shall not 

be stored in the vicinity of this or any other 

appliance.

WARNING

CAUTION

For residential use only. Do not use for commercial 

cooking.

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call

 

1-800-241-7548. Hours of Service Center Operation are 

8:00 A.M. To 6:00 P.M. EST Monday - Friday.

• To order non-warranty replacement parts or accessories 

please visit us on the web at www.charbroil. com or call 
1-800-241-7548 and one of our friendly and knowledgeable 
agents will be glad to assist you.

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using 

this product contain chemicals known to the State of 

California to cause cancer, birth defects, and other 

reproductive harm.

2. This product contains chemicals, including lead 

and lead compounds, known to the State of 

California to cause cancer, birth defects or other 

reproductive harm. 

Wash your hands after handling this product.

DANGER

Safety Symbols

The symbols and boxes shown below explain what each heading 
means. Read and follow all of the messages found throughout 
the manual.

DANGER:  

Indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious injury.

WARNING

WARNING:  

Indicates an potentially hazardous situation 

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: 

Indicates a potentially hazardous situation or 

unsafe practice which, if not avoided, may result in minor 
or moderate injury.

Model Number

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

DANGER

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the 

appliance and immediately call your gas 

supplier or your fire department.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the 
regulator/valve assembly supplied. A conversion kit must be 
purchased for use with natural gas.

Grill installation must conform with local codes, or in their 
absence of local codes, with either the 

National Fuel Gas 

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 
Installation Code, CSA B149.1, or Propane Storage and 
Handling Code, B149.2, or the Standard for Recreational 
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, 
Recreational Vehicle Code, as applicable. 

• All electrical accessories (such as rotisserie) must be 

electrically grounded in accordance with local codes, or

 

National Electrical Code, ANSI / NFPA 70 or Canadian 
Electrical Code, CSA C22.1.

  Keep any electrical cords and/or 

fuel supply hoses away from any hot surfaces.

•  Grill is not for use in or on recreational vehicles and/or boats.
• This grill is safety certified for use in the United States and/or 

Canada only. Do not modify for use in any other location. 
Modification will result in a safety hazard.

Summary of Contents for 463620208

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...y hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in min...

Page 3: ...21 Limited Warranty 22 Registration Card 23 463620208 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair...

Page 4: ...5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation...

Page 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Page 6: ...wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growi...

Page 7: ...e cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum...

Page 8: ...should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a...

Page 9: ...and Burner Flame Check CAUTION Storing Your Grill Clean cooking grates Store in dry location Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer When LP cylin...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...35 D383 035 D397 910 D405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059...

Page 12: ...12 463620208 PARTS DIAGRAM Model No 463620208 X W L AA AA Z Z T V N Y EE O S FF A I Q P DD CC B BB M R C D E H J G F D K GG U...

Page 13: ...Position leg assemblies as shown below longer wires to the left A Attach upper and lower back brace to legs with X1 2 machine screws and 10 24 flange nuts B Hook tank exclusion wire into legs with 10...

Page 14: ...against leg Attach control panel to front of cart with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24 X 1 1 4 Machine Screw Qty 2 10 24 Flange Nuts Qty 2 Control Panel Wheel Bushing Qty 1 Axl...

Page 15: ...alve Hose Regulator Ignitor Front of grill Place grill head on cart by aligning valves into burner tubes Make sure burner tubes and valves are correctly engaged A fireboxtocartusing 10 24X1 2 machines...

Page 16: ...2 machinescrewsand 10 24flangenuts B 10 24 X Machine Screw Qty 2 10 24 Flange Nuts Qty 2 A Ignitor Wire to Ignitor CB 8 Handle Insulation Washer Qty 2 Attach handle to front of lid using insulation w...

Page 17: ...four 10 24x1 2 machine screws and 10 24 flange nuts Repeat for left shelf 10 24X1 2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Place vaporiser bar onto the two pins on each side inside the firebox Pl...

Page 18: ...m bottom of grill with risk of fire or property damage Grease Cup Clip Grease Cup 11 12 18 463620208 Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg...

Page 19: ...etainer over cylinder collar and tighten wing nut See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylinder valve must f...

Page 20: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Page 21: ...nspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off...

Page 22: ...e product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or...

Page 23: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 463620208 23...

Page 24: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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