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• NEVER store a spare LP cylinder under or near 

the appliance or in an enclosed area. 

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a 

hazard due to possible gas release from the 

safety relief valve.  

• If you see, smell or hear gas escaping, 

immediately get away from the LP 

cylinder/appliance and call your fire department.

• If the above is not followed exactly, a fire causing 

death or serious injury may occur.

DANGER

USE AND CARE

LP Cylinder Removal, Transport and Storage

• Turn OFF all control knobs and LP cylinder valve. Turn coupling 

nut counterclockwise by hand only - do not use tools to 
disconnect .Loosen cylinder screw beneath bottom shelf, then 
lift LP cylinder up and out of cart. Place dust cap on cylinder 
valve outlet whenever the cylinder is not in use. Only install the 
type of dust cap on the cylinder valve outlet that is provided 
with the cylinder valve. Always use cap and strap supplied with 
valve. Other types of caps or plugs may result in leakage of 
propane. 

Failure to use dust cap as directed may result in 

serious personal injury and/or property damage. 

• A disconnected LP cylinder in

storage or being transported
must have a dust cap installed (as shown). 
Do not store an LP cylinder in enclosed spaces
such as a carport, garage, porch, covered
patio or other building. Never leave an LP cylinder
inside a vehicle which may become overheated
by the sun.

• Do not store an LP cylinder in an area where children play.

LP Cylinder   
• The LP cylinder used with your grill must meet the 

following requirements:

Use LP cylinders only with these required measurements: 12" 
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) 
capacity maximum.

• LP cylinders must be constructed and marked in accordance 

with specifications for LP cylinders of the U.S. Department of 
Transportation (DOT) or for Canada, CAN/CSA-B339, 
cylinders, spheres and tubes for transportation of dangerous 
goods. Transport Canada (TC). See LP cylinder collar for 
marking.

LP cylinder valve must have:
• Type 1 outlet compatible with 

regulator or grill.

• Safety relief valve.
• UL listed Overfill Protection 

Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. 

Use 

only LP cylinders equipped with this type of valve.

• LP cylinder must be arranged for vapor withdrawal and include 

collar to protect LP cylinder valve. Always keep LP cylinders in 
upright position during use, transit or storage.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

LP gas is nontoxic, odorless and colorless when produced.

 For 

Your Safety

, LP gas has been given an odor (similar to rotten 

cabbage) so that it can be smelled. 

LP gas is highly flammable and may ignite unexpectedly when 
mixed with air.

LP Cylinder Filling

Use only licensed and experienced dealers.

LP dealer 

must purge new cylinder

 before filling.

Dealer should 

NEVER

 fill LP cylinder more than 80% of LP 

cylinder volume. Volume of propane in cylinder will vary by 
temperature.

A frosty regulator indicates gas overfill. Immediately close LP 
cylinder valve and call local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. 

This is a hazardous practice.

• To remove gas from LP cylinder, contact an LP dealer or call a 

local fire department for assistance. Check the telephone 
directory under “Gas Companies” for nearest certified LP 
dealers.

4  •  463620208

LP Cylinder Valve

Retainer Strap

Dust

Cap

LP cylinder in upright position for vapor withdrawal

 

Summary of Contents for 463620208

Page 1: ...ollow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for f...

Page 2: ...y hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in min...

Page 3: ...21 Limited Warranty 22 Registration Card 23 463620208 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair...

Page 4: ...5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation...

Page 5: ...and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders i...

Page 6: ...wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growi...

Page 7: ...e cylinder is disconnected and removed from the appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum...

Page 8: ...should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a...

Page 9: ...and Burner Flame Check CAUTION Storing Your Grill Clean cooking grates Store in dry location Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer When LP cylin...

Page 10: ...800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermomet...

Page 11: ...35 D383 035 D397 910 D405 643 D405 643 D406 005 D406 009 D413 043 D413 229 D413 229 D414 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059...

Page 12: ...12 463620208 PARTS DIAGRAM Model No 463620208 X W L AA AA Z Z T V N Y EE O S FF A I Q P DD CC B BB M R C D E H J G F D K GG U...

Page 13: ...Position leg assemblies as shown below longer wires to the left A Attach upper and lower back brace to legs with X1 2 machine screws and 10 24 flange nuts B Hook tank exclusion wire into legs with 10...

Page 14: ...against leg Attach control panel to front of cart with 10 24x1 1 4 machine screws and 10 24 flange nuts 10 24 X 1 1 4 Machine Screw Qty 2 10 24 Flange Nuts Qty 2 Control Panel Wheel Bushing Qty 1 Axl...

Page 15: ...alve Hose Regulator Ignitor Front of grill Place grill head on cart by aligning valves into burner tubes Make sure burner tubes and valves are correctly engaged A fireboxtocartusing 10 24X1 2 machines...

Page 16: ...2 machinescrewsand 10 24flangenuts B 10 24 X Machine Screw Qty 2 10 24 Flange Nuts Qty 2 A Ignitor Wire to Ignitor CB 8 Handle Insulation Washer Qty 2 Attach handle to front of lid using insulation w...

Page 17: ...four 10 24x1 2 machine screws and 10 24 flange nuts Repeat for left shelf 10 24X1 2 Machine Screw Qty 8 10 24 Flange Nut Qty 8 Place vaporiser bar onto the two pins on each side inside the firebox Pl...

Page 18: ...m bottom of grill with risk of fire or property damage Grease Cup Clip Grease Cup 11 12 18 463620208 Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg...

Page 19: ...etainer over cylinder collar and tighten wing nut See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylinder valve must f...

Page 20: ...Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Conne...

Page 21: ...nspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off...

Page 22: ...e product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or...

Page 23: ...Please register your grill online at If you register online you do not need to send in this registration card WWW GRILLREGISTRATION COM Chimenea Env elo a La parrilla estaba ensamblada 463620208 23...

Page 24: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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