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463270708  •  7

Lighting instructions continued on next page.

WARNING

For Safe Use of Your Grill and to Avoid Serious 

Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in sides or back of grill. 

Check burner flames regularly.

Use grill only in well-ventilated space. NEVER use in 
enclosed space such as carport, garage, porch, 
covered patio, or under an overhead structure of any 
kind.

Do not use charcoal or ceramic briquets in a gas grill. 
(

Unless

 

briquets are supplied with your grill.)

• Use grill at least 3 ft. from any wall or surface. 

Maintain 10 ft. clearance to objects that can catch fire 
or sources of ignition such as pilot lights on water 
heaters, live electrical appliances, etc.

• Apartment Dwellers:

Check with management to learn the requirements 
and fire codes for using an LP gas grill in your 
apartment complex. If allowed, use outside on the 
ground floor with a three (3) foot clearance from walls 
or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed. A 

buildup of non-ignited gas inside a closed grill is 

hazardous.

• Never operate grill with LP cylinder out of correct 

position specified in assembly instructions. 

• Always close LP cylinder valve and remove 

coupling nut before moving LP cylinder from 

specified operation position.

Ignitor Lighting for main burners

s

 

 Do not lean over grill while lighting.

1. Turn       OFF all Gas Burner Control Valves.
2. Turn ON gas source or tank.
3. Open lid during Lighting.
4. To ignite turn burner control valve to      .
5. Push and hold ELECTRONIC IGNITIOR button.
6. If Ignition does not occur in 5 seconds, turn the burner controls           
           OFF, wait 5 minutes, and repeat the lighting procedure.
7. Ignite remaining burners by turning to     , starting with the 

burners closest to the IGNITION BURNER first.

    If ignition still does not occur, follow match-lighting 

instructions.

Safety Tips

s

Before opening LP cylinder valve, check the coupling nut for 
tightness.

s

When grill is not in use, turn off all control knobs and LP 
cylinder valve. 

s

Never move grill while in operation or still hot.

s

Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.

s

Maximum load for sideburner and side shelf is 10 lbs.

s

The grease tray 

must 

be inserted into grill and emptied after 

each use. Do not remove grease tray until grill has 
completely cooled.

s

 

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.

s

If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.

s

Keep ventilation openings in cylinder enclosure (grill cart) free 
and clear of debris.

s

Do not store objects or materials inside the grill cart 
enclosure that would block the flow of combustion air to the 
underside of either the control panel or the firebox bowl.

s

The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.

s

If you have a grill problem see the 

"Troubleshooting Section"

.

s

If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

CAUTION

• Putting out grease fires by closing the lid is not possible. 

Grills are well ventilated for safety reasons. 

• Do not use water on a grease fire. Personal injury may 

result. If a grease fire develops, turn knobs and LP 

cylinder off. 

• Do not leave grill unattended while preheating or burning 

off food residue on HI. If grill has not been regularly 

cleaned, a grease fire can occur that may damage the 

product. 

Summary of Contents for 463270708

Page 1: ...sembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failur...

Page 2: ...fety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazar...

Page 3: ...25 Limited Warranty 26 Registration Card 27 463270708 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growin...

Page 7: ...cur follow match lighting instructions Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP cylinder valve s...

Page 8: ...nd spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lo...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...ng raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poul...

Page 11: ...prolong the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important...

Page 12: ...05596 AA 1 Upper Back Panel 80010470 BB 1 Left Sideburner Shelf 80010437 CC 1 Fascia Left Side Shelf 80016989 DD 1 Sideburner Pan 80006588 EE 1 Sideburner Lid 80006589 FF 1 Right Side Shelf 80010439 G...

Page 13: ...463270708 13 PARTS DIAGRAM Model No 463270708 PP WW II NN UU TT S W AA EE XX DD BB CC V M O VV HH R P N FF GG L V KK I U Z Z Y Y T QQ RR Q D J YY K SS RR E G F B C A B C X JJ MM MM ZZ H LL OO BBB...

Page 14: ...side of bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the fr...

Page 15: ...grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart 1 4 20x1 2 screw 7mm lock washer 7mmflatwasher Place lower ba...

Page 16: ...ion is complete in later steps 5 1 4 20x1 screw 7mm lock washer 7mm flat washer Front brace 1 4 20x1 screw 7mm lock washer 7mm flat washer Rear upper panel 16 463270708 Insert front brace under contro...

Page 17: ...left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use one 1 4 20x1 screw 7mm l...

Page 18: ...nob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner fits into center hole in...

Page 19: ...screw Attach right rail and right front shield extension tab together under front brace with a 8x3 8 self tapping screw Some components not shown for illustration purposes Tank heat shield Tank heat s...

Page 20: ...Brace up or down to adjust for proper door clearance then tighten screws to Door Brace from step 5 20 463270708 14 Left door Hinge pin on bottom of door Top of door PRESS Right door Tank Wire A 13 Ins...

Page 21: ...es in back of firebox Front wires of warming rack rest on sides of firebox Assembled warming rack Warming rack Cooking grate 16 15 Install flame tamers by sliding one end of each flame tamer into slot...

Page 22: ...ce cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert re...

Page 23: ...made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cyl...

Page 24: ...end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Re...

Page 25: ...ked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your p...

Page 27: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 28: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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