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2  •  463270708

WARNING

CALIFORNIA PROPOSITION 65

1. Combustion by-products produced when using 

this product contain chemicals known to the State of 

California to cause cancer, birth defects, and other 

reproductive harm.

2. This product contains chemicals, including lead 

and lead compounds, known to the State of 

California to cause cancer, birth defects or other 

reproductive harm. 

Wash your hands after handling this product.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the 
regulator/valve assembly supplied. A conversion kit must be 
purchased for use with natural gas.

Grill installation must conform with local codes, or in their 
absence of local codes, with either the 

National Fuel Gas 

Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane 
Installation Code, CSA B149.1, or Propane Storage and 
Handling Code, B149.2, or the Standard for Recreational 
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, 
Recreational Vehicle Code, as applicable. 

• All electrical accessories (such as rotisserie) must be 

electrically grounded in accordance with local codes, or

 

National Electrical Code, ANSI / NFPA 70 or Canadian 
Electrical Code, CSA C22.1.

  Keep any electrical cords and/or 

fuel supply hoses away from any hot surfaces.

• This grill is safety certified for use in the United States and/or 

Canada only. Do not modify for use in any other location. 
Modification will result in a safety hazard.

DANGER

Safety Symbols

The symbols and boxes shown below explain what each heading 
means. Read and follow all of the messages found throughout 
the manual.

DANGER:  

Indicates an imminently hazardous situation 

which, if not avoided, will result in death or serious injury.

WARNING

WARNING:  

Indicates an potentially hazardous situation 

which, if not avoided, could result in death or serious injury.

CAUTION

CAUTION: 

Indicates a potentially hazardous situation or 

unsafe practice which, if not avoided, may result in minor 
or moderate injury.

1. Do not store or use gasoline or other 

flammable liquids or vapors in the vicinity of 

this or any other appliance.

2. An LP cylinder not connected for use shall not 

be stored in the vicinity of this or any other 

appliance.

WARNING

CAUTION

For residential use only. Do not use for commercial 

cooking.

Call Grill Service Center for Help and Parts

• If you need assistance with your product or warranty parts call

 

1-800-241-7548. Hours of Service Center Operation are 

8:00 A.M. To 6:00 P.M. EST Monday - Friday.

• To order non-warranty replacement parts or accessories 

please visit us on the web at www.charbroil.com or call 
1-800-241-7548 and one of our friendly and knowledgeable 
agents will be glad to assist you.

Model Number

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

DANGER

If you smell gas:

1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the 

appliance and immediately call your gas 

supplier or your fire department.

Summary of Contents for 463270708

Page 1: ...sembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failur...

Page 2: ...fety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazar...

Page 3: ...25 Limited Warranty 26 Registration Card 27 463270708 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growin...

Page 7: ...cur follow match lighting instructions Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP cylinder valve s...

Page 8: ...nd spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lo...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...ng raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poul...

Page 11: ...prolong the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important...

Page 12: ...05596 AA 1 Upper Back Panel 80010470 BB 1 Left Sideburner Shelf 80010437 CC 1 Fascia Left Side Shelf 80016989 DD 1 Sideburner Pan 80006588 EE 1 Sideburner Lid 80006589 FF 1 Right Side Shelf 80010439 G...

Page 13: ...463270708 13 PARTS DIAGRAM Model No 463270708 PP WW II NN UU TT S W AA EE XX DD BB CC V M O VV HH R P N FF GG L V KK I U Z Z Y Y T QQ RR Q D J YY K SS RR E G F B C A B C X JJ MM MM ZZ H LL OO BBB...

Page 14: ...side of bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the fr...

Page 15: ...grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart 1 4 20x1 2 screw 7mm lock washer 7mmflatwasher Place lower ba...

Page 16: ...ion is complete in later steps 5 1 4 20x1 screw 7mm lock washer 7mm flat washer Front brace 1 4 20x1 screw 7mm lock washer 7mm flat washer Rear upper panel 16 463270708 Insert front brace under contro...

Page 17: ...left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use one 1 4 20x1 screw 7mm l...

Page 18: ...nob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner fits into center hole in...

Page 19: ...screw Attach right rail and right front shield extension tab together under front brace with a 8x3 8 self tapping screw Some components not shown for illustration purposes Tank heat shield Tank heat s...

Page 20: ...Brace up or down to adjust for proper door clearance then tighten screws to Door Brace from step 5 20 463270708 14 Left door Hinge pin on bottom of door Top of door PRESS Right door Tank Wire A 13 Ins...

Page 21: ...es in back of firebox Front wires of warming rack rest on sides of firebox Assembled warming rack Warming rack Cooking grate 16 15 Install flame tamers by sliding one end of each flame tamer into slot...

Page 22: ...ce cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert re...

Page 23: ...made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cyl...

Page 24: ...end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Re...

Page 25: ...ked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your p...

Page 27: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 28: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

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