background image

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

• See 

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP cylinder valve. Disconnect regulator. 
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

Replace batteries

Install batteries correctly.

Push Knob in to start the clean cycle. (Green LED should begin to 
flash)

Timer does not work 
(Green light does not 
flash)

Dead Battery

Batteries installed incorrectly.

Knob Position did not start the Clean 

Cycle

Replace batteries

No LED’s will illuminate

Dead Battery

Prepare to replace batteries (NOTE: Clean cycle will operate with 

a weak battery.

Red LED next to battery 
symbol is illuminated

Low Battery Strength 

29

Summary of Contents for 463267113

Page 1: ...umber Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If...

Page 2: ...tion or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages...

Page 3: ...r than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced...

Page 4: ...gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...rilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...per cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or...

Page 8: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connec...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...n to supplier WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes i...

Page 12: ...ach burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting...

Page 13: ...accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with...

Page 14: ...found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on fire...

Page 15: ...d improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather...

Page 16: ...DE F MAIN BURNER D 1 SEARING BURNER F FIREBOX E 1 ELECTRODE F SEARING BURNER F 3 CARRY OVER TUBE G 4 FLAME TAMER MAIN BURNER H 1 FLAME TAMER SEARING BURNER I 1 TOP LID J 1 LOGO PLATE K 1 TEMPERATURE G...

Page 17: ...B C D E B B B I H A G F F F G G G K L M N O Q P P R S T U V W W W W W W X X X X X AA BB CC DD EE HH II JJ KK LL MM OO TT VV WW XX X Y PP UU P NN QQ RR SS J GG PARTS DIAGRAM 17 Z FF SS WW XX...

Page 18: ...n locking casters are secured at the front After all 4 casters are secure remove the Caster Pin and save for future maintenance Non lock Caster Locking Caster Bottom Shelf Front Rear Caster Pin A Atta...

Page 19: ...de This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure...

Page 20: ...screw on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART On back of grill place upper back panel between side panels and above lower back...

Page 21: ...ar of shelf using one 1 4 20x1 screw and 1 4 nut in lower hole shown B C Attach front of shelf using four 8x3 8 self tapping screws shown D E Flange Into Bracket Bracket Main Control Panel Right Side...

Page 22: ...ng two 1 4 20x3 4 screws and 1 4 nuts shown A Attach rear of shelf using one 1 4 20x1 screw and 1 4 nut in lower hole shown B C Attach front of shelf using four 8x3 8 self tapping screws shown D E B C...

Page 23: ...with two 8 32x3 8 screws Press sideburner control knob onto valve stem Insert sideburner into sideburner shelf The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf sh...

Page 24: ...eft slot on upper of lower back panel Insert rear tabs without hole of left and right grease tray rails into slots beneath grease tray opening in upper back panel shown A Attach front tabs of heat shi...

Page 25: ...ge pin into door brace Left Door Right Door Hinge pin on bottom of door Hinge pin on top of door PRESS Place heat tents over tube burners and the heat tent for bar burner over bar burner by inserting...

Page 26: ...ap and place AA battery into ignitor slot with positive end facing outward Replace ignitor cap Warming Rack Cooking Grate AA Battery Electronic Ignition Cap On back of grill slide grease tray into ope...

Page 27: ...elf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using LP Cylinder not incl...

Page 28: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 29: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 30: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 31: ...RANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VE...

Page 32: ...O RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes a...

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