background image

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

• See 

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP cylinder valve. Disconnect regulator. 
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

Ÿ

Replace Batteries

Ÿ

Install batteries correctly.

Ÿ

Push Knob in to start the clean cycle. (Green LED should begin to 
flash)

Timer does not work 
(Green light does not 
flash)

Ÿ

Dead Battery

Ÿ

Batteries installed incorrectly.

Ÿ

Knob Position did not start the Clean 

Cycle

Ÿ

Replace Batteries

No LED’s will illuminate

Ÿ

Dead Battery

Ÿ

Prepare to replace batteries (NOTE: Clean cycle will operate with 

a weak battery.

Red LED next to battery 
symbol is illuminated

Ÿ

Low Battery Strength

2

8

Summary of Contents for 463265109

Page 1: ...0 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...ropane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot mat...

Page 12: ...Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonab...

Page 13: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...B 2 RUBBER BUMPER RECTANGULAR F LID CC 2 RUBBER BUMPER ROUND F LID DD 1 LOGO PLATE EE 1 BEZEL F TEMPERATURE FF 1 TEMPERATURE GAUGE GG 1 HARDWARE F TOP LID ASSEMBLY HH 1 FRONT BRACE II 1 RIGHT SIDE SHE...

Page 16: ...PARTS DIAGRAM 16 A A B C D E F G H I S K L M N O P Q R T JJJ U V V W X Y Z AA BB CC DD EE FF HH II JJ KK LL MM B GG NN AAA BBB CCC CCC DDD EEE FFF GGG HHH III OO PP QQ RR SS TT UU VV WW XX YY ZZ J D D...

Page 17: ...r of the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided Locking caster Bottom shelf Fixed caster Rear Front Left side panel with hole Make sure side pa...

Page 18: ...Grill head must face open side of cart Regulator hose Grill head 18 Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using two 1 4 20x1 2 screw...

Page 19: ...B Remove the two screws and washers which were attached on right side of firebox front shown A Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer fiber washer and 1 4 nut shown D E Attach...

Page 20: ...f using the three screws and washers which were removed from left side of firebox front shown D 5mm lock washer 5mm lock washer Side shelf Left side shelf bracket 5mm flat washer 5mm flat washer 10x3...

Page 21: ...et Note Use upper and lower holes on fascia to attach bezel Sideburner valve bracket Valve stem Screw Lock washer Control knob bezel 8 32x3 8 screw 8 32x3 8 screw Qty 2 Qty 2 4mm 4mm lock washer lock...

Page 22: ...lectrode Sideburner grate B 10 Insert sideburner burner into left shelf shelf shown A The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip...

Page 23: ...ctrodes and sideburner electrode into the back of the Electronic Ignition Module Total 5 connections shown A Connect the two wires a and b from the switch wiring harness into the back of the Electroni...

Page 24: ...brackets which were attached on the door inside shown as below Condiment basket Bracket 24 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hing...

Page 25: ...of firebox 16 17 Note Some parts omitted for clarity of illustration Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in...

Page 26: ...bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for imp...

Page 27: ...urn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylin...

Page 28: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 29: ...and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak o...

Page 30: ...NOTES 30...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 32: ......

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