Chandler AMETEK 5617 Instruction Manual Download Page 1

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INSTRUCTION MANUAL

MODEL 5617

CORROSION TEST APPARATUS

Revision T

–

June 2021

P/N: 56-170-10-15

S/N: ____________

2001 N. Indianwood Ave. Broken Arrow, OK 74012

Telephone: 918-250-7200

Fax: 918-459-0165

E-mail: [email protected]

Website: http://www.chandlereng.com

Summary of Contents for AMETEK 5617

Page 1: ... CORROSION TEST APPARATUS Revision T June 2021 P N 56 170 10 15 S N ____________ 2001 N Indianwood Ave Broken Arrow OK 74012 Telephone 918 250 7200 Fax 918 459 0165 E mail chandler sales ametek com Website http www chandlereng com ...

Page 2: ...e publisher assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks and or registered trademarks AMETEK CHANDLER ENGINEERING These trademarks or registered trademarks and stylized logos are all owned by AMETEK Inc All other company product and service...

Page 3: ......

Page 4: ...ctions 2 1 Main Control Panel 2 1 Remote Control Panel 2 2 Sample Preparation 2 3 Pressurizing the Cylinder 2 3 Heating the Cylinder 2 4 Manual Controller Operation 2 4 Sample Rack Reciprocation 2 4 Cooling the Cylinder 2 5 Emptying the Cylinder 2 5 Water Flushing the Cylinder 2 6 Section 3 Maintenance 3 1 Chillers 3 1 Tools Required 3 1 After Every Test 3 1 Pressure Cylinder 3 1 Sample Rack 3 2 C...

Page 5: ... 3 3 Heater 3 3 Thermocouple and Temperature Controller 3 3 Maintenance Schedule 3 4 Section 4 Troubleshooting Guide 4 1 Section 5 Replacement Parts 5 1 Section 6 Drawings and Schematics 6 1 Includes 2408i Universal Indicator and Alarm Unit ...

Page 6: ...oils provide cylinder cooling The pressure chamber with the heating jacket is mounted in a stainless steel cabinet that contains all the necessary piping and controls The motor used to agitate the samples and pump rated for 10 000 psi 69 MPa are also located in the cabinet The system is fully equipped with safety equipment including an over temperature protection a pressure rupture disc and pressu...

Page 7: ...le 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 75 200 400 500 Temperature Deg F Pressure psig Safe Usage Area Input Voltage 230 VAC 15 50 60 Hz 10 Input Power 10 KVA Heater Wattage 9000 Watts Dimensions 67 in 170 cm high x 39 in 99 cm wide x 33 in 84 cm deep Net Weight 2200 lbs 998 kg Specimen Capacity 20 4 fl oz sample bottles or 8 8 fl oz sample bottles Agitation Angles 40o 60o or 80o A...

Page 8: ...s Always disconnect main power to the instrument before attempting any repair Turn off the heater at completion of each test Appropriately rated fire extinguishers should be located within close proximity Note that the flash point of the mineral oil used in this instrument is less than the maximum operating temperature of the instrument The auto ignition temperature of the mineral oil is at or abo...

Page 9: ...P 4 PREFACE This page is intentionally left blank ...

Page 10: ...s Equipment Required An English unit mechanics tool set is adequate for the installation operation and maintenance of the instrument No special tools are required This unit is supplied with an accessory kit which includes the necessary hardware for the water air and electrical hook ups The water and air hose may be cut to length and the appropriate barbed fittings inserted into the hose and clampe...

Page 11: ...eled receptacle on the back of the instrument The signal cable is also connected to a labeled receptacle at the back of the instrument 2 If the system is equipped with the Chandler Engineering 5270 Data Acquisition and Control System DACS software the RS232 cable is connected to a serial port on the computer 3 Turn ON all equipment 56 0302 Signal Cable 56 0303 Thermocouple Cable RS232 Cable MODEL ...

Page 12: ... Pressure Contact 15 Main Power 5 Pressure Gauge 16 Pressure and Temperature Rating 6 High Pressure Contact 17 Air Pressure Regulator 7 Drive Cooling Switch 18 Hoist Switch 8 Cylinder Cooling Switch 19 Flush Water Valve 9 Air Exhaust Switch 20 Drain Valve 10 Air Supply Switch 21 Pressure Release Valve 11 Pressure Release Switch 22 Air to Cylinder Valve 1 19 MODEL 5617 2 4 3 6 7 5 17 20 21 22 16 8 ...

Page 13: ...E switches Turn the heater ON or OFF using the HEATER SWITCH Turn the cooling water to the cylinder jackets ON or OFF using the COOLING WATER SWITCH When the option exists the remote control assembly is connected to the computer running the 5270 DACS software The values displayed on the temperature controller and pressure display are graphed and stored in the test data file Note The cylinder press...

Page 14: ... OFF the AIR SUPPLY SWITCH when the cylinder is approximately 1 2 full and turn ON the AIR EXHAUST VALVE SWITCH 9 6 The cylinder may be pre heated at this point using the temperature controller The rack must be placed in the cylinder to agitate the oil during the heating Turn ON the MOTOR switch 13 to agitate the rack 7 If required lubricate the cylinder plug threads and seal ring with high temper...

Page 15: ...he REMOTE HEATER SWITCH 6 2 Press the F1 button to place the controller in automatic mode The hand icon indicates MANUAL mode 3 Press the UP and DOWN buttons to define the set point temperature The set point value is indicated below the current temperature value When in MANUAL mode pressing the UP and DOWN buttons adjusts the Output Percentage 4 The OP1 light located towards the top of the control...

Page 16: ...til the cylinder temperature is reduced as desired Caution When the cooling water is turned off heat from the cylinder will cause the temperature to rise Emptying the Cylinder Note that the instrument is designed to drain the mineral oil from the cylinder to the waste oil port at the back of the instrument This allows contaminated oil to be safely removed for disposal or recycling If uncontaminate...

Page 17: ...inder 1 Turn ON the AIR EXHAUST VALVE SWITCH 9 Wait for the pressure to decrease to zero 2 Open the PRESSURE RELEASE VALVE 21 and FLUSH WATER VALVE 19 3 When the cylinder has been sufficiently flushed close the FLUSH WATER VALVE 19 and PRESSURE RELEASE VALVE 21 4 Open the DRAIN VALVE 20 and AIR TO CYLINDER VALVE 22 After the fluid has been drained from the cylinder close the AIR TO CYLINDER VALVE ...

Page 18: ...ylinder plug to determine if cuts damage or imbedded particles are present If none of these conditions are noticed wipe the seal surfaces free of foreign matter The thread of the cylinder plug has been lubricated with molybdenum disulfide grease at the factory If molybdenum disulfide grease is not immediately available lubricating oil will be a satisfactory substitute The condition of the cylinder...

Page 19: ...esent a safety hazard to the operator If the threads are damaged the thermocouple may blow out under pressure Inspect the exterior of the probe for thinning or nicking Replace any or all components as required Monthly Drive Motor System Periodic lubrication is required for the thrust bearing end bearings gear reducer and 1 4 HP motor Suitable lubricating oil such as SAE 10 may be used for the pump...

Page 20: ...mends that the pump valve body be disassembled cleaned and rebuilt by our Service Department A pump rebuild kit is available from Chandler Engineering Heater Chandler Engineering recommends that the heater be inspected and tested for insulation breakdown and voltage leakage which can lead to arcing on the cylinder wall This procedure requires the use of specialized test equipment Insulation breakd...

Page 21: ...lve Replace Air Operated Valve Disassemble Replace Needle Seat Pump Maintenance by Qualified Factory Service Technician Pressure Gauge Calibration Temperature Controller Thermocouple Inspect Calibration Calibration by Qualified Factory Service Technician Pressure Transducer Inspect Calibration Calibration by Qualified Factory Service Technician Heater Test by Qualified Factory Service Technician R...

Page 22: ...roller could be defective Will not build pressure 1 Disassemble and clean air control valve body and seat per maintenance instructions 2 Replace stem seat and packing on air control valve per maintenance instructions 3 Close or replace pressure bleed valve 4 Remove cylinder plug clean and lube replace seal per maintenance instructions 5 Contact Chandler Engineering Service Department for pump rebu...

Page 23: ...5 2 SECTION 5 REPLACEMENT PARTS This page is intentionally left blank ...

Page 24: ...ly 56 0166 Cylinder Plug 56 0167 Seal Shaft 56 0176 Thermocouple Center 56 0178 Thermocouple Side 56 0186 Cylinder 56 0188 Jacket Insulation 56 0209 Stud Cylinder Support 56 0218 Adapter Side Thermocouple P 0408 Eye Bolt P 1661 O Ring Packing Cartridge P 1979 Heater 1 2 Band P 2031 Terminal Screw Lug 56 0189 DOUBLE SWIVEL ARM ASSEMBLY PART NUMBER DESCRIPTION 07 0017 Cap Pipe 07 0018 Head Pivot 07 ...

Page 25: ...ng Thrust P 0411 Eye Bolt P 0693 Collar Pulley P 0724 Nylon Line Clip P 0800 Bearing P 0801 Retaining Rings 56 0198 ELECTRICAL PARTS PART NUMBER DESCRIPTION C07539 Fuse 3 Amp C07676 Receptacle Twist lock Power C07833 Transducer Pressure C08262 Relay 45A Solid State SSR C09339 Power Supply C09684 Relay 40A C09685 Heat Sink SSR P 0627 Transformer Step down P 0664 Fuse Holder P 1130 Fuse 1 Amp P 1887...

Page 26: ...56 0303 Assembly Remote Control Cable 56 0309 Panel Rear Control 9050 5617 Temperature Controller 70617 89 Power Cord C07546 Receptacle 14 Pin C07638 Socket Connector C07639 Pin Connector C07962 Display Input Signal C07984 Receptacle 19 Pin C08438 Modem Cable 7061 5617 Display Pressure MISCELLANEOUS ITEMS PART NUMBER DESCRIPTION 70 0012 Assembly Capillary Tube C08449 Solenoid Valve 3 way 220V C089...

Page 27: ...T P 1500 Valve Reservoir P 1581 Rupture Disc 10 500 psi P 1621 Pipe Reducing Adapter 1 8 FP X 1 16 MP P 1706 Gauge Pressure Control P 1840 Gauge 0 200 psi P 1980 Column Sight Glass P 2025 Tube Reducer 3 8T x 1 4T P 2380 Receptacle J Thermocouple P 2429 Plug J Thermocouple P 2610 Fuse 25A P 2854 Valve Air Operated Normally Open P 3048 Power Supply DC P 3052 Receptacle Power P 3107 Valve Solenoid 22...

Page 28: ...Thrust Bearing 60 0096 Sample Rack Coupling 60 0098 Support Shaft 60 0110 Thrust Bearing Shaft P 1312 Torque Wrench P 1765 Mineral Oil P 1792 Socket Head Set Screws 5 8 11 x 5 8 in Lg P 2221 Bottles 4oz P 2222 Bottles 8oz To ensure correct part replacement always specify model and serial number of instrument when ordering or corresponding ...

Page 29: ...5 6 SECTION 5 REPLACEMENT PARTS This page is intentionally left blank ...

Page 30: ...ing Number Description 07 1026 Safety Head Assembly 19 0107 Modified Bridgeman Seal Assembly 56 0148 Packing Cartridge Assembly 56 0187 Cylinder Assembly 56 0198 Wiring Diagram 56 0201 Tubing Diagram 56 0203 Control Panel Identification 56 0322 Remote Control Enclosure Assembly ...

Page 31: ...6 2 SECTION 6 DRAWINGS AND SCHEMATICS This page is intentionally left blank ...

Page 32: ......

Page 33: ...CHANDLER ENGINEERING ...

Page 34: ... HOLES ARE TOWARD CYLINDER C D 2 2 B D C 6 B 5 COMPANY LLC TYPE ENGR JJM 6 5 STRUCT 0 005 ANGL A THIRD ANGLE PROJECTION MFG TC REV D 1 SURFACE FINISH 63 RMS A SHEET 1 OF 1 CHANDLER ENGINEERING TITLE BLOCK REV 3 12 14 15 3 12 14 2015 4 3 SIZE B PACKING CARTRIDGE ASSY 4 1 2 PROJ PN 56 0148 DRAWN TWC 12 14 15 BREAK EDGES DEBURR UON DIMS ARE IN INCHES 1 PLC 0 030 2 PLC 0 010 3 PLC THIS DOCUMENT AND TH...

Page 35: ...L 1 13 56 0126 EXTERNAL COOLING COIL 3 14 56 0117 COOLING COIL ASSEMBLY 1 15 56 0148 PACKING CARTRIDGE ASSY 1 16 56 0218 ADAPTER 3 17 56 0134 PLATE LOWER CYLINDER 1 18 56 0209 STUD CYLINDER SUPPORT 3 19 H 125 001 NUT HEX CD 1 1 4 12 9 20 56 0336 JACKET CYLINDER INSULATION 5617 1 21 07 0772 HANDLE PLUG 2 22 56 0167 SEAL SHAFT 1 23 70 0023 TC SPECIAL TYPE J 15 3 L 1 24 56 0076 SEAL RING 1 25 P 0408 ...

Page 36: ...TB1 TB2 ...

Page 37: ...CHANDLER ENGINEERING ...

Page 38: ......

Page 39: ...7 80 JMPR BARR BLK 142 542 SERIES 3 19 C07560 STDF HEX ST 0 25x0 25 6 32 M F 4 20 56 0337 TAG SET REMOTE CONTROL BOX 1 21 H 100000 RIVET POP AL 0 093X0 375L 24 22 H 6015 SCREW THMS SS 6 32X0 375 PHIL 4 23 H 6041 NUT KEPS SS 6 32 4 24 H 25 003 NUT HEX SS 1 4 20 KEPS 4 25 H 25 007 WSHR FLAT SS 1 4 8 26 P 0458 INDICATOR 95 SERIES W RED LENS 1 27 P 2209 SWITCH PUSH PNL SPST MOM 1 28 P 0452 LAMP T 3 1 ...

Page 40: ...often are ________________________________________________ ______________________________________________________________________________ Other comments _________________________________________________________________ ______________________________________________________________________________ Contact us at our website www chandlereng com Email chandler chandlereng com cut out postcards on dott...

Page 41: ...cut out postcards on dotted lines ...

Page 42: ...abnormal usage faulty installation im proper maintenance or any repairs other than those provided by authorized Chandler Engineering personnel This warranty is in lieu of all other warranties expressed or implied and of all obligations or liabilities on its part for damages including but not limited to consequential damages following the use or misuse of instruments manu factured by Chandler Engin...

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