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Champion TRISYS SSG M3, Installation, Operation, And Cleaning

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Champion TRISYS SSG M3 Installation, Operation, And Cleaning Download Page 5

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Table of Contents

Operation ...................................................................................................14

 

Pre-Operation System Checks ................................................................14 

 

E-STOP Emergency Stop Switch .............................................................15 

 

Normal Operation ...................................................................................16 

 

Initial Fill ..................................................................................................16 

 

Run Mode- Balancing the System ...........................................................17 

 

Run Mode- Processing Waste .................................................................18

Cleaning .....................................................................................................19

 

Clean Mode .............................................................................................19 

 Waterpress ..............................................................................................20 
 

Feed Trough ............................................................................................21 

 

Extended Shutdown ................................................................................21 

 

Alarms ........................................................................................................19

 

Door Open ..............................................................................................22 

 

Motor Overload.......................................................................................23 

 

HMI Troubleshooting Screens .........................................................24

 

I/O = Inputs Screen .................................................................................24 

 

Outputs Screen .......................................................................................25 

 

Maintenance Mode (Service Only) ..........................................................26

 

 

Manual Control ..............................................26

 

 

Rinse Setpoints ...............................................29

  

Keypad ...........................................................30

 

 

Clean Setpoints ..............................................30

  

Revision ..........................................................31 

Troubleshooting Chart

 ............................................................................................

32 

 

Summary of Contents for TRISYS SSG M3

Page 1: ... Station Ontario Canada L0R 1S0 905 562 4195 Fax 905 562 4618 Toll free 1 800 263 5798 3765 Champion Boulevard Winston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 1 800 858 4477 Printed in the USA INSTALLATION OPERATION AND CLEANING SSG M3 Slow Speed Grinder and Waterpress Close coupled and Remote Model TRISYS ...

Page 2: ...a plate is located on the front of the control cabinet Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ...

Page 3: ...18020035 Released First Edition 6 8 18 7 8 SG18050042 Added remote plumbing notes 12 15 SG18050042 Added remote junction boxes Specifications are subject to change based on continual product improvement Equipment owners may request a revised manual at no charge by calling 1 800 858 4477 in the USA or 1 800 263 5798 in Canada ...

Page 4: ...ry Supplied 4 Trough Flush Gusher Head Factory Supplied 4 Silver Saver Grabber Mangnet Factory Supllied 5 Hardware Kit Factory Supplied 5 Special Tools Supplied by Others 5 Control Cabinet and Start Stop Station 5 Plumbing Connections 6 Cold Water Fill 6 Hot Water Flush 6 Plumbing Diagrams 7 Electrical Connections 9 Main Control Cabinet 9 Conduit Routing 10 Checking Motor Rotation 10 Control Cabin...

Page 5: ...ystem 17 Run Mode Processing Waste 18 Cleaning 19 Clean Mode 19 Waterpress 20 Feed Trough 21 Extended Shutdown 21 Alarms 19 Door Open 22 Motor Overload 23 HMI Troubleshooting Screens 24 I O Inputs Screen 24 Outputs Screen 25 Maintenance Mode Service Only 26 Manual Control 26 Rinse Setpoints 29 Keypad 30 Clean Setpoints 30 Revision 31 Troubleshooting Chart 32 ...

Page 6: ...lastiques d os large ou cru de coquillage praire huitre moule crevette crabe homard pétoncle noyer arachide pacane amande ou tout autre type de noix bois guenille Ne pas déverser directement dans l appareil ou dans l auge de grandes quantitées de déchets provenant de poubelles cuves ou autres récipients en vrac En español ATENCIÓN Este equipo es diseñado solamente para la reducción de residuous de...

Page 7: ...ine Approved Waste Only food paper napkins paper towels and carboard waste are approved for loading into the machine Prohibited Waste Examples of prohibited waste that must not be loaded into the machine and not covered by the warranty include but are not limited to a Flatware service ware plastics large bones raw bones shells clam oyster mussel shrimp crab lobster scallop walnut peanut pecan almo...

Page 8: ...e DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY THE COMPANY S WARRANTYISONLYTOTHEEXTENTREFLECTEDABOVE THECOMPANYMAKESNOOTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE THE COMPANY SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE REMEDIES SET OUT ABOVE ARE THEEXCLUSIVEREMEDIESFORANYDEFECTSFOUNDTOEXISTINTHEC...

Page 9: ...ed with improper installation will not be covered by the dishwasher limited warranty Safety Symbols WARNING Warning statements indicate a condition or practice that can result in personal injury or possible death CAUTION Caution statements indicate a condition or practice that can result in damage to the machine or associated equipment NOTE Note statements highlight important information necessary...

Page 10: ...ps waterpress form a single unit The main control cabinet is wall mounted with an umounted start stop station SSG Remote SSG R The grinder and slurry tank form one unit and the recirculation tank recirc pump and waterpress form the second unit The main control cabinet is wall mounted with an umounted start stop station System Overview Fig 1 The P E drawing must be present at the installation site ...

Page 11: ... to side and front to back Receiving Inspect the machine for damage If damaged save the packing material and immediately report damage to a supervisor The system may have shipped on more than one pallet Check the shipping container for parts and accessories that shipped with the machine Placement Fig 2 Close coupled system shown LEVEL ADJUSTMENT CAUTION Use care when moving the machine components ...

Page 12: ...d Trough by others Gusher Head Gusher Throttle Valve 1 1 2 from Waterpress Recirc Pump Fig 4 Standard 9 Trough Adapter Factory Supplied The grinder unit is equipped with a 9 opening trough adapter to connect a feed trough supplied by others to the inlet of the grinder The adapter is shipped with a rubber gasket P N 111873 and fasteners Fig 3 Components CL 9 7 32 Ø 71 4 51 2 23 4 2 7 16 47 8 93 4 1...

Page 13: ...ly shipped to the trough fabricator for installation Hardware Kit Factory Supplied The trough adapter gasket fasteners and conduit fittings are packaged and placed inside the trough adapter Control Cabinet and Start Stop Station The main control cabinet is wall mounted and installed by others The cabinet is equipped with a 20 feet whip from the control cabinet to the grinder junction box and a 12 ...

Page 14: ...s possible for servicing Hot Water Flush Connect a 1 2 FNPT hot water supply to the waterpress flushing supply line The incoming min max water temperature is 110ºF 33ºC 140ºF 60ºC Install a shut off valve as close to the connection as possible for servicing 3 4 NPT Cold Water Fill 1 2 NPT Hot Water Fill 2 NPT to Drain 1 2 NPT to Drain Installation CAUTION The installing plumber must thoroughly flu...

Page 15: ...plumbing was disconnected at the factory and shipped with the machine Refer to the diagram below and the illustrations on the next page to reassemble the plumbing Additional plumbing required to reach building drains are supplied by others STOP ALWAYS REFER TO ANY PLUMBING DIAGRAMS SUPPLIED WITH THE MACHINE BEFORE INSTALLING AND MAKING CONNECTIONS PLUMBING CONNECTIONS MAY BE LABELED TO ASSIST THE ...

Page 16: ...Sample close coupled assembly shown Installation STOP ALWAYS REFER TO ANY PLUMBING DIAGRAMS SUPPLIED WITH THE MACHINE BEFORE INSTALLING AND MAKING CONNECTIONS PLUMBING CONNECTIONS MAY BE LABELED TO ASSIST THE PLUMBING REASSEMBLY ...

Page 17: ...plied by others and installed in the same areas Electrical schematics are located inside the wall mounted control cabinet Fig 10 16 7 16 101 4 25 9 16 26 7 8 7 16 11 48 FFL C B A Ensure the UL508A Data Plate electrical requirements match the installation site Connect incoming power to the control cabinet input terminal block If required connect the control wires at the terminals to the left of the...

Page 18: ...l cabinet 20 grinder control cabinet 12 grinder to start stop station Whips and junction boxes labeled for easy identification Checking Motor Rotation All the motors are wired to rotate in the same direction at the factory Proper motor rotation is clockwise when viewed from the rear To reverse motor rotation DISCONNECT MAIN POWER Reverse L1 and L2 wires at the input terminal block located at the t...

Page 19: ...44 47 50 42 45 48 51 Grinder Motor Slurry Pump Motor Water Press Motor Water Press Recirc Motor WARNING ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING 19A 19A 19 21 21 21 21 21 23 23 25 27 29 30 34 36 15 16 17 12 10 3A 3A 2 2 1 1 0 0 Installation ...

Page 20: ...4 47 50 42 45 48 51 Grinder Motor Slurry Pump Motor Water Press Motor Water Press Recirc Motor WARNING ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING 23A 1A 21 21 21 21 23 23 25 27 29 30 34 36 60 62 15 12 10 3A 2 2 1 1 0 0 Installation 19A ...

Page 21: ...13 Installation Junction Box Wiring W 1 W 1 G 1 S 1 S 1 20 Whip 20 Whip 12 Whip G 1 GRINDER WATER PRESS START STOP STATION Fig 14 ...

Page 22: ...14 Installation GRINDER START STOP STATION WATER PRESS Junction Box Wiring Close coupled WARNING ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING ...

Page 23: ...15 GRINDER START STOP STATION Junction Box Wiring Remote WATERPRESS WARNING ALWAYS CONSULT THE WIRING SCHEMATICS INCLUDED WITH THE MACHINE BEFORE CONNECTING OR ALTERING ANY WIRING Installation ...

Page 24: ...inder access door B closed and latched Is the waterpress interior clear of debris Is the waterpress access door C in place Is the waterpress discharge chute D closed Is a waste container E under the discharge chute Is the trough gusher head valve open Are the drain valves closed Are the floor drains clear Is the water supply on Are there any water leaks around the system Fig 15 ...

Page 25: ...he system The red start stop button will begin to flash To reset Turn the button 1 4 turn CW and pull out I O E STOP PRESS STOP FOR CLEAN DO NOT use the E STOP as a normal system shutdown operation DO NOT load waste into the machine during an E STOP DO NOT use the E STOP to clean the machine WARNING THE E STOP IS USED ONLY FOR AN EMERGENCY Fig 16 ...

Page 26: ...s Operation Normal Operation I O READY PRESS START TO BEGIN Turn power on at the building breaker panel HMI shows READY Green start stop station button flashes DISPLAY DESCRIPTION READY Indicates the machine is ready to operate Wrench Symbol For Service Technician Only I O Accesses the Input Output Menu I O FILLING ...

Page 27: ...h gusher runs Set the waterpress recirc valve A three quarter open Set the trough flush valve B three quarter open Set the waterpress recirc valve A 3 4 turn open Set the trough flush valve B 3 4 turn open WITHOUT LOADING WASTE The waterpress water level will be at or below the middle float The recirc pump and the slurry pump will cycle back and forth This is normal There should be good water flow...

Page 28: ...ng Waste Operation WASTE LOAD MUST BE 70 FOOD AND 30 PAPER Run Mode Balancing the System continued WARNING Do not load flatware service ware plastics large bones raw bones shells clam oyster mussel shrimp crab lobster scallop walnut peanut pecan almond or any other type of shell not listed wood or rags Do not dump bulk quantities from tubs garbage cans or other large containers directly into the m...

Page 29: ...out The drain valve closes fill valve comes on Fills until upper float is made System runs for 10 secs The waterpress drains and fill three times The HMI shows CLEAN for 10 minutes seconds remaining is displayed on HMI Clean mode stops HMI shows READY Green start stop station button is solid green The automatic drain valve remains open for 10 minutes CAUTION DO NOT ADD WASTE TO THE SYSTEM DURING T...

Page 30: ...de to drain the tank Remove the waterpress access door A Thoroughly flush the screen B and use a plastic bristle brush to remove large particles Open the discharge chute and flush the waterpress cone to remove large particles Flush the bottom of the waterpress tank Fig 18 A B C ...

Page 31: ...isor if metal is observed and disconnect main power to the system DANGER DO NOT OPERATE WITHOUT GUARDS IN PLACE P N 116135 DANGER THE GRINDER CONTAINS ROTATING CUTTERS DO NOT OPERATE WITHOUT GUARDS IN PLACE Cleaning Cleaning for Extended Shutdown Perform a Clean Mode and stop the system Open the slurry tank drain valve s and drain the tank Close the valves Press the green start stop station button...

Page 32: ...17 Indicates Waterpress chute or grinder door is open The red start stop station button is solid Close the door door to reset The red pushbutton goes out the green pushbutton turns green Push the green pushbutton to resume operation Alarms I O DOOR OPEN PRESS START TO BEGIN ...

Page 33: ...on button is solid Technician resets the O L Red button goes out green buttom comes on Press the green start stop station button to resume operation I O GRINDER O L PRESS START TO BEGIN I O SLURRY O L PRESS START TO BEGIN I O WPRESS O L PRESS START TO BEGIN I O RECIRC O L PRESS START TO BEGIN Alarma ...

Page 34: ...WPOL I 05 STOP I 06 START I 07 DSS 1 12 E STOP I 13 RECFSWL I 14 RECFSWU I 15 RECFSWM INPUT LEGEND 1 00 Pressure switch 1 01 Recirc pump overload 1 02 Grinder motor overload 1 03 Slurry pump overload 1 04 Water press motor overload 1 05 Start start stop station 1 06 Stop start stop station 1 07 Door safety switch 1 12 Emergency stop button 1 13 Recirc tank lower float switch 1 14 Recirc tank upper...

Page 35: ...0 GRNDF 0 01 GRNDR 0 02 FILL 0 03 RECIRC 0 04 WP 0 05 RINSE 0 06 SLURF 0 07 SLURR 0 10 GRNLT 0 11 REDLT 0 30 ASS 0 31 ASR 0 34 DRAIN OUTPUT LEGEND 0 00 Grinder forward run 0 01 Grinder reverse run 0 02 Water press fill valve 0 03 Recirc pump on waterpress 0 04 Water press motor 0 05 Water press rinse valve 0 06 Slurry pump forward run 0 07 Slurry pump reverse run 0 10 Green light 0 11 Red light 0 ...

Page 36: ...cess I O READY PRESS START TO BEGIN RINSE SETPOINTS REVISION MANUAL CONTROL CLEAN SETPOINTS MAIN Manual Control test runs system components Press MANUAL CONTROL Enter 4 character alphanumeric password and press ENT MAINTENANCE SCREEN is unlocked CLR CAN ENT 9 6 X U L I 3 0 R O F C 8 5 W T K H 2 Z Q N E B 7 4 V S J G 1 Y P M D A USER 2 Password MANUAL CONTROL ...

Page 37: ...motor RINSE VALVE Rinse valve on waterpress runs FILL VALVE Fill valve on waterpress runs SLURRY REV Slurry pump runs in reverse GRINDER REV Grinder motor runs in reverse DRAIN Electric drain valve opens Press a button to run a component release to stop RINSE SETPOINTS REVISION MANUAL CONTROL CLEAN SETPOINTS MAIN Rinse Setpoints adjust the run and off times for the waterpress rinse valve Default s...

Page 38: ...E SETPOINTS continued RINSE SETPOINTS REVISION MANUAL CONTROL CLEAN SETPOINTS MAIN Rinse Setpoints adjust the run and off times for the waterpress rinse valve Default setting is 600 seconds CLEAN SETPOINT TO CHANGE Press CLEAN SETPOINTS Press 600 and the keypad will appear Enter a number and press ENT to change the setpoint CAUTION CONSULT THE FACTORY BEFORE CHANGING A SETPOINT ...

Page 39: ...LEAN SETPOINTS continued RINSE SETPOINTS REVISION MANUAL CONTROL CLEAN SETPOINTS MAIN Each system has a program code recorded under REVSION The code can not be changed without loading another program REVISION WP_3_2_18 MAIN TO DISPLAY THE CODE Press the REVISION button Press MAIN to return to the home screen ...

Page 40: ... Building drain clogged Open drain valve s Clean drain lines Green pushbutton flashing Is machine filling with status window display FILLING Does status window display CLEAN Normal push green button to start Normal push green button when status window displays READY Green pushbutton solid green not running Does status window display READY Normal condition push green start button to start Red pushb...

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