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D5-MANS
Mar ’19
- 14 -
Preventative Maintenance Schedule (cont’d)
Maintenance Item:
Daily
Maintenance Interval (in 000’s of Hours)
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
Compressor Room
Temperature
Inspect
Ambient Temperature should be between 10°C and 40°C (50°F and 104°F)
Cleanliness
Inspect
Air Compressor Unit
Check Oil Level
Inspect
Take Oil Sample (See Note a)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Replace Oil
(See Note b)
(1)
X
X
X
X
X
X
X
X
X
X
Replace Oil Filter
(2)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Replace Air / Oil Separator
(3)
X
X
X
X
X
X
X
X
X
X
Replace Air Intake Filter
(4)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Replace Belt
(5)
X
X
X
X
X
Replace Tank Relief Valve
X
X
X
Replace Solenoid
(6)
X
X
X
X
X
Rebuild Intake Valve
(7)
X
X
X
X
X
Rebuild Thermo Valve
(8)
X
X
X
X
X
X
Rebuild Minimum Pressure Valve
(9)
X
X
X
X
X
Motor Bearing Lubrication
Refer to Motor Manufacturer’s Recommendations
Notes:
a) Participation in Champion’s oil analysis sampling program is required to receive the extended
warranty. An oil sample must be sent to our lubricant analysis laboratory
every 2000 hours or every
6 months
, whichever occurs first. Any recommendations detailed in the oil analysis report must be
followed as outlined in the report. Oil sample bottles are to be obtained from your local authorized
Champion distributor.
b) The Champion oil used in the maintenance schedule is rated as a 4000 hour oil. A complete Oil
change must be done every 4000 hours of Unit operation, or every 12 months, whichever occurs first.
If other champion lubricant is used, please refer to the Warranty on Page 33 for further information.
c)
If a component, during a regular inspection, has proven to be defective or unfit for regular operation, it
must be repaired or replaced.
Parts and Repair Kits based on the above chart are as follows:
(1)
RotorLub 4000 oil:
28H116
(2)
Oil Filter:
DSC-603-CH
(3)
Air / Oil Separator:
DSC-002832-CH
(4)
Air Intake Filter:
DSC-001569
(5)
Belt (1):
DSC-002820
(6)
Solenoid with Cable:
DSC-002885 (up to AE S/N SC272839)
DSC-002957 (above AE S/N SC272839)
(7)
Intake Valve Repair Kit
DSC-001712
(8)
Thermo Valve Repair Kit:
DSC-002057
(9)
Minimum Pressure Valve Kit:
DSC-001713
Shaft Seal Kit
DSC-002835
As noted previously, the ‘
MK-D5-CH
’ Maintenance Kit includes the following items:
(2)
DSC-603-CH
Oil Filter
(1)
DSC-002832-CH
Air/Oil Separator Filter
(2)
DSC-001569
Air Filter
(1)
308KBA6003
Oil Sample Kit
Summary of Contents for D5
Page 36: ......