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REV 73533i-20110721

ENGLISH

 

73533i

The owner/operator is responsible for all periodic 
maintenance .

Complete all scheduled maintenance in a timely manner . 
Correct any issue before operating the generator .

Tampering with the factory set governor will void 
your warranty .

Engine Maintenance

To prevent accidental starting, remove and ground spark 
plug wire before performing any service .

Oil 

Change oil when the engine is warm . Refer to the oil 
specifi cation to select the proper grade of oil for your 
operating environment .
1 .  Loosen the cover screws and remove the 

maintenance cover .

2 .  Remove the oil fi ller cap .
3 .  Tilt the generator on its side and allow the oil to drain 

completely .

4 .  Add 0 .42 qt (0 .4 L) of oil and replace oil fi ll cap/

dipstick .

5 .  Reinstall the maintenance cover and tighten the 

cover screws .

6 .  Dispose of used oil at an approved waste 

management facility .

Spark Plugs

1 .  Remove the maintenance cover .
2 .  Remove the spark plug cable from the spark plug . 
3 .  Use the spark plug tool that shipped with your 

generator to remove the plug . Remove the spark plug 
access cap and insert the spark plug tool through 
this hole .

4 .  Remove the spark plug .
5 .  Inspect the electrode on the plug . It must be clean 

and not worn to produce the spark required for 
ignition .

6 .  Make certain the spark plug gap is 0 .6 - 0 .7 mm 

(0 .024 - 0 .028 in .) .

7 .  Carefully thread the plug into the engine .
8 .  Use the spark plug tool to fi rmly install the plug .
9 .  Attach the spark plug cap to the plug .
10 . Reinstall the spark plug access cap, and 

maintenance cover .

For service or parts assistance, contact our help 
line at 

1-877-338-0999

NOTE

Maintenance, replacement, or repair of emission 
control devices and systems may be performed 
by any non-road engine repair establishment or 
individual .

NOTE

Never operate a damaged or defective generator .

WARNING

WARNING

Improper maintenance will void your warranty .

WARNING

Oil Cont’d.

0.6 - 0.7 mm

0.024 - 0.028 in.

MAINTENANCE ANd STORAGE

Summary of Contents for 73533i

Page 1: ...999 www championpowerequipment com PORTABLE INVERTER GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 73533i 20110721 2000 Max Watts 1600 R...

Page 2: ...is product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call o...

Page 3: ...e Reference Chart 12 Maintenance and Storage 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Cleaning 14 Spark Arrester Cleaning 14 Adjustments 15 Maintenance Schedule 15 Generator Mainte...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided...

Page 6: ...and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Generator produces powerful voltage DO NOT touch bar...

Page 7: ...pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could resu...

Page 8: ...and features Save this manual for future reference 1 Carrying Handle 2 Fuel Lever Vent Turn this valve to the On position to supply air to the tank 3 Fuel Cap Remove to add fuel 4 Recoil Starter Used...

Page 9: ...arallel Operation Control 9 Parallel Operation Outlets 10 120 V Duplex Use this duplex to operate 120 Volt AC single phase 60 Hz loads requiring up to 1600 Watts of power 11 Circuit Breaker Protects t...

Page 10: ...flat level surface 2 Loosen the cover screw and remove the maintenance cover 4 Add 0 42 qt 0 4 L of oil and replace oil fill cap dipstick 5 Check engine oil level daily and add as needed 3 Remove oil...

Page 11: ...red level visible on the fuel filter DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling...

Page 12: ...servicing Place the generator in a well ventilated area DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind an...

Page 13: ...e serious injury or even death to you or a utility worker who may be working on nearby power lines If you plan to run a portable electric generator during an outage please notify your electric utility...

Page 14: ...peration Two Champion model 73533i generators can be operated in parallel to increase the total available electrical power to 3200 watts A Champion model 73500i parallel kit optional equipment is requ...

Page 15: ...Range One Element 1500 Electric Skillet 1250 Coffee Maker 1500 Clothes Washer 1200 Entertainment CD DVD Player VCR 100 Stereo Receiver 450 Television 27 500 PC with 15 Monitor 800 Job Site Belt Sander...

Page 16: ...ity Spark Plugs 1 Remove the maintenance cover 2 Remove the spark plug cable from the spark plug 3 Use the spark plug tool that shipped with your generator to remove the plug Remove the spark plug acc...

Page 17: ...move the screw using a Phillips head screwdriver 3 Remove the foam element 4 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 5 Saturate in clean engine oil 6 Squeeze in a cl...

Page 18: ...PSI to clear dirt and debris from the generator Inspect all air vents and cooling slots to ensure that they are clean and unobstructed Generator Maintenance Cont d Adjustments The air fuel mixture is...

Page 19: ...Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10 by volume Generator Specifications Rated Load 1600W Maximum Load 2000W AC Load 120 V Phase Singl...

Page 20: ...17 REV 73533i 20110721 ENGLISH 73533i Parts Diagram Specifications...

Page 21: ...HER 3 2 29 GB859 3 03 SPRING WASHER 3 2 30 GB823 M3 6 03 SCREW M3 6 2 31 0902 210001 00 Parallel terminal 2 Part Number Description Qty 32 GB818 M2 10 03 SCREW M2 10 4 33 GB818 M4 14 03 SCREW M4 14 10...

Page 22: ...19 REV 73533i 20110721 ENGLISH 73533i Engine Parts Diagram Specifications...

Page 23: ...005 00 PISTON 1 43 0902 040100 00 CAMSHAFT COMP 1 44 0902 040013 00 VALVE TAPPET 2 Part Number Description Qty 45 0902 040005 00 PUSH ROD 2 46 E6RTC SPARK PLUG 1 47 01 606002 00 EXHAUST BOLT 6 48 GB84...

Page 24: ...21 REV 73533i 20110721 ENGLISH 73533i Wiring Diagram Specifications...

Page 25: ...cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC o...

Page 26: ...nty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or...

Page 27: ...sponsible for presenting your small off road generator engine to a CPE service center as soon as the problem exists The warranty repairs will be completed in a reasonable amount of time not to exceed...

Page 28: ...warranted parts caused by the use of a non exempted add on or modified part 11 The manufacturer issuing the warranty shall provide any documents that describe that manufacturer s warranty procedures o...

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