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Electrical Connections- 21 kW to 12kW Booster Conversion

Installation

ATTENTION

21kW to 12kW

Booster Conversion

Disconnect all power from the unit.

Remove the booster cover.

Remove the jumper wires from the 9kW element.

Connect a jumper wire between 73 on the 6kW elements.

Remove the power wire #74 from the 9kw element.

Reconnect the power wire #74 to the #74 strap on
the left 6kW element.

Double-check all wiring.

Replace the booster cover.

7
8

Conversion is complete.

The booster is shipped from the factory wired for 21kW operation.
For 12kW operation, the booster must be reconnected as shown below.

21kW Booster

12kW Booster

6kW

9kW

6kW

9kW

#73 and #75 FROM SSR

#74 DIRECT FROM CABINET

#73 and #75 FROM SSR

#74 DIRECT FROM CABINET

P/N 115817 rev. A

Summary of Contents for 44 PRO

Page 1: ...ntario Canada L0R 1S0 905 562 4195 Fax 905 562 4618 Toll free 1 800 263 5798 3765 Champion Boulevard Winston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 1 800 858 4477 Printed in the USA www championindustries com 44 PRO PRO Series Standard Rack Conveyor Dishwashers 44 PRO Models 66 PRO 70FF PRO HD 80HD PRO Installation Manual ...

Page 2: ...ine data plate is located on the right front corner of the lower panel Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com ...

Page 3: ...STER YOUR PRODUCT and ACTIVATE YOUR WARRANTY Visit our website at www championindustries com and register your product online Use the fax form on the next page and fax to 1 800 661 1660 Product Registration 4 34 PM 44 ...

Page 4: ...e Telephone Contact Address Address Telephone Contact Installation Company Street State Province Zip Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD 336 661 1660 in the USA 1 800 204 0109 in Canada COMPLETE THIS FORM AND FAX TO Product Registration ...

Page 5: ...include drains 15 RP18071601 Revised drain install with electric valve 14 RP18021381 Fig 17 changed to show new drive mechanism 4 17 19 5 6 RP19038937 Added Steam connection data to manual 7 1 19 1 5 7 18 RP19062022 Changed drain valve from P N 114471 Dependo drain to P N 117014 globe valve Specifications are subject to change based on continual product improvement Equipment owners may request a r...

Page 6: ...stment of thermostats e Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in the operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or...

Page 7: ... 3 Hot Water Connection 4 Steam Connection 5 Drain Connection 7 Cold Water Connection for Drain Water Tempering Valve 8 Ventilation Vent Hood Fan Control 9 Ventilation Pant Leg Duct Settings 10 Detergent Dispenser Connection 11 Rinse aid Dispenser Connection 12 Electrical Connections 14 Change 1 Point to 2 Point Electrical Connection 15 Check Motor Rotation 16 21kW to 12kW Booster Conversion 17 ...

Page 8: ...iv Model Descriptions 44 PRO 44 single tank 66 PRO 44 single tank with 22 prewash 70FF PRO 44 single tank with front feed 26 prewash 80FF PRO 44 single tank with 36 heavy duty prewash ...

Page 9: ...ty connections 5 Remove the protective film from the dishwasher exterior Receiving Installation 1 Inspect the machine for damage and immediately report the damage to a supervisor 2 Check the inside of the machine for accessories and installation parts 3 Register your machine by fax or online as soon as possible LEVEL ADJUSTMENT Fig 1 Placement NOTE DO NOT REMOVE THE INSTALLATION TAGS ATTACHED TO T...

Page 10: ...r with the installation of food service equipment should attempt the installation of this machine Damage or problems associated with improper installation will not be covered by the dishwasher limited warranty Safety Symbols WARNING Warning statements indicate a condition or practice that can result in personal injury or possible death CAUTION Caution statements indicate a condition or practice th...

Page 11: ... tank wall Attach the tables to the machine applying a silicone sealant to the mating surfaces See Fig 4 Table Connections NOTE Tables should be installed after the machine is placed in its final location properly leveled and its height properly adjusted The standard load height for the dishwasher is 34 864 mm Up to 10 7 1 2 21 1 2 Flange Max 22 Opening 31 Overall Width 1 1 2 Curb Flange Detail 8 ...

Page 12: ...IBLE FOR SERVICING WATER SUPPLY CONNECTION IS LOCATED ON THE MACHINE BASE NEAR THE BOOSTER INSTALL A PRESSURE REGULATING VALVE IN THE INCOMING WATER SUPPLY LINE TO MAINTAIN THE PROPER FLOWING PRESSURE WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3mg L or LESS BOOSTER RISE F MINIMUM INCOMING WATER TEMPERATURE MINIMUM INCOMING SUPPLY FLOWING PRESSURE MINIMUM MAXIMUM OPERATING FLOWING PRESSURE 20...

Page 13: ...ESSURE REQUIREMENTS PRIOR TO CONNECTING THE STEAM SUPPLY LINES WATER HARDNESS OF 3 GRAINS US GAL 0 83 IMP GAL 5 3mg L or LESS MINIMUM 1 1 4 NPT STEAM LINE TANK HEAT lbs hr required at 15 PSI 75 STEAM BOOSTER lbs hr required 40 F Rise AT 15 PSI 60 STEAM BOOSTER lbs hr required 70 F AT 15 PSI 85 CAUTION The dishwasher steam connections must comply with all local plumbing health and safety codes Dama...

Page 14: ...WN TRANSFORMER PROVIDES 120V CONT MACHINE REQUIREMENTS 2 17 HP 110 F HOT WATER ELECTRICAL UTILITIES WATER CONSUMPTION 100 GPH AT 20 PSI 5 DRAIN 8 VENTS 4 X 16 INSIDE A LOAD END 200 CFM AT 1 4 S P B UNLOAD END 400 CFM AT 1 4 S P 4 180 F HOT WATER 1 2 NPT WATER CONSUMPTION 100 GPH AT 20 PSI PRV BY OTHERS WHEN PRESSURE EXCEEDS 60 PSI WATER CONNECTION WITHOUT INTERNAL BOOSTER A OPTIONAL 1 2 NPT DRAIN ...

Page 15: ...TION TO THE BUILDING DRAIN IN ACCORDANCE WITH LOCAL CODE FOR PREWASH MACHINES CONNECTION IS AT THE LOAD END FOR SINGLE TANK MACHINES THE CONNECTION IS AT THE RIGHT HAND SIDE OF THE MACHINE UNDER THE BOOSTER THE DRAIN VALVE S ARE ELECTRIC THEY OPEN AND CLOSE AUTOMATICALLY WHEN DISHWASHER POWER IS OFF OR ON Fig 6A Drain connections Fig 6B Electric Drain Valve NOTE Procedure to manually open and clos...

Page 16: ... installing plumber must thoroughly flush debris from the water supply line before connecting it to the dishwasher Damage caused by improper installation is not covered by the limited warranty MINIMUM INCOMING WATER TEMPERATURE MAXIMUM INCOMING SUPPLY PRESSURE 60 PSI 414 kPa 36 F 2 C MINIMUM 1 2 NPT COLD WATER SUPPLY LINE METHOD A CONNECT A 1 2 NPT DRAIN LINE TO THE MECHANICAL DWT DEVICE Fig 7a ME...

Page 17: ... See Fig 8 CAUTION To prevent damage to the dishwasher do not connect vent fan motor to the Line Power 120VAC 0 5 Amp fused connection terminals Damage to any component caused by improper installation is not covered by the limited warranty The fused 120VAC Line Power only supplies an external vent fan contactor supplied by others and is limited to 0 5 AMP maximum load The 120VAC is powered wheneve...

Page 18: ...P 189 L SEC TWO 4 X 16 VENT STACKS WITH ADJUSTABLE DAMPERS ARE SUPPLIED WITH THE MACHINE MINIMUM OF SIX KITCHEN AIR CHANGES PER HOUR RECOMMENDED NOTE Loosen the wing nut holding the damper handle and turn it to open or close the damper and adjust the steam exiting the machine Fig 9 Vent Wing nut Damper Handle ...

Page 19: ...t USE A NON CHLORINATED COMMERCIAL GRADE DETERGENT FUSED 120VAC 0 5 AMP MAX LOAD DETERGENT SIGNAL CONNECTION IS PROVIDED INSIDE THE CONTROL CABINET THE DETERGENT SIGNAL IS ENABLED THROUGHOUT THE WASH CYCLE WASH TANK CAPACITY IS 17 US GAL 14 2 IMP GAL 64 4 L 7 8 DIAMETER HOLES ARE PROVIDED IN THE TANK 0 5A DET ...

Page 20: ...R A Fig 11 Rinse Aid Connection RINSE 0 48 US GAL RACK 0 40 IMP GAL RACK 1 82 L RACK FUSED 120VAC 0 5 AMP MAX LOAD RINSE AID SIGNAL CONNECTION IS PROVIDED INSIDE THE CONTROL CABINET 1 8 NPT PIPE PLUG PROVIDED IN FINAL RINSE PIPING 1 8 PLUG 0 5A R A ...

Page 21: ...local codes installed in accordance with the applicable requirements in the National Electrical Code NFPA 70 Canadian Electrical Code CEC Part 1 CSA C22 1 and the Standard for Vent ilation Control and Fire Protection of Commercial Cooking Operations NFPA 96 CAUTION Only qualified personnel familiar with the installation of food service equipment should attempt the installation of this machine Dama...

Page 22: ...CONNECTING THE POWER TO THE MACHINE THE DATA PLATE IS ADJACENT TO THE INPUT TERMINAL BLOCKS 1 POINT CONNECTION MACHINES HAVE JUMPERS BETWEEN THE INPUT BLOCKS REMOVE THE JUMPERS FOR 2 POINT ELECTRICAL CONNECTION Fig 12 1 point connection jumpers 1L1 1L2 1L3 2L1 2L2 2L3 REMOVE JUMPERS FOR 2 POINT ELECTRICAL CONNECTION P N 115809 B For 1 Point and 2 Point Connection For 2 Point Connection Only DISHWA...

Page 23: ...rminal block 2 Cover the existing 1 point connection data plate Fig 13 with the 2 point connection data plate Fig 14 stowed in the plastic bag Fig 15 next to the input terminal block 3 Connect the incoming power according to the customer s requirements 4 Conversion is complete Fig 14 2 point connection data plate Fig 15 The 2 point data plate is located in a plastic bag next to the terminal block ...

Page 24: ...ing Electrical Connections Check Motor Rotation All motors are phased the same at the factory Reverse L1 and L2 at the main terminal block to change motor direction of all motors Fig 16 2 Fig 17 shows the drive motor rotation label on the drive plate Fig 17 DIRECTION OF ROTATION ...

Page 25: ...ent 4 Reconnect the power wire 74 to the 74 strap on the left 6kW element 5 Double check all wiring Replace the booster cover 6 7 8 Conversion is complete 9 The booster is shipped from the factory wired for 21kW operation For 12kW operation the booster must be reconnected as shown below 74 74 74 7 3 7 3 7 3 7 5 7 5 7 5 21kW Booster 74 74 74 7 3 7 3 7 3 7 5 7 5 7 5 12kW Booster 6kW 6kW 9kW 6kW 6kW ...

Page 26: ...operate the new valve four 2 5mm socket allen screws must be removed the valve coil removed and the valve globe rotated with pliers The valve coil has an indicator line showing valve position Ensure valve is reassembled in the same position Remove four 2 5mm coil retaining allen screws Remove the coil from the valve body Using pliers turn the valve body key to the vertical position to open valve R...

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