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Safety Rules 

 

Rev 41115-20100317-E

 

 WARNING  

Operation of this equipment may create sparks 

that can start fires around dry vegetation. 

A spark arrestor may be required. the operator 

should contact local fire agencies for laws or 

regulations relating to fire prevention 
requirements. 

 

 DANGER 

Fuel and fuel vapors are highly flammable and 

extremely explosive. 

Fire or explosion can cause severe burns or 

death.  

Unintentional startup can result in entanglement, 

traumatic amputation or laceration.  

When adding or removing fuel 

Turn the generator off and let it cool for at least 

two minutes before removing the fuel cap. 

Loosen the cap slowly to relieve pressure in the 

tank. 

Only fill or drain fuel outdoors in a well-ventilated 
area. 

DO NOT overfill the fuel tank. 

Always keep fuel away from sparks, open flames, 

pilot lights, heat and other sources of ignition. 

DO NOT light or smoke cigarettes. 

When starting the generator 

DO NOT attempt to start a damaged generator.  

Make certain that the gas cap, air filter, spark 

plug, fuel lines and exhaust system are properly 

in place. 

Allow spilled fuel to evaporate fully before 

attempting to start the engine. 

Make certain that the generator is resting firmly 

on level ground. 

When operating the generator: 

DO NOT move or tip the generator during 

operation. 

DO NOT tip the generator or allow fuel or oil to 

spill. 

When transporting or servicing the 
generator: 

Make certain that the fuel shutoff valve is in the 

off position and the fuel tank is empty. 

Disconnect the spark plug wire. 

When storing the generator: 

Store away from sparks, open flames, pilot lights, 
heat and other sources of ignition. 

 WARNING 

Rapid retraction of the starter cord will pull hand 

and arm towards the engine faster than you can 

let go. 

Unintentional startup can result in entanglement, 

traumatic amputation or laceration.  

Broken bones, fractures, bruises or sprains could 

result. 

When starting engine, pull the starter cord slowly 

until resistance is felt and then pull rapidly to 
avoid kickback. 

DO NOT start or stop the engine with electrical 
devices plugged in. 

 

 CAUTION 

Exceeding the generator’s running capacity can 

damage the generator and/or electrical devices 

connected to it 

DO NOT overload the generator. 

Start the generator and allow the engine to 

stabilize before connecting electrical loads. 

Connect electrical equipment in the off position, 

and then turn them on for operation.

 

Turn electrical equipment off and disconnect 

before stopping the generator.

 

DO NOT tamper with the governed speed. 

 

DO NOT modify the generator in any way.

 

 

 CAUTION  

Improper treatment or use of the generator can 

damage it, shorten its life and void your 

warranty. 

Use the generator only for intended uses.

 

Operate only on level surfaces.

 

DO NOT expose generator to excessive moisture, 

dust, or dirt.

 

DO NOT allow any material to block the cooling 

slots.

 

If connected devices overheat, turn them off and 

disconnect them from the generator.

 

DO NOT use the generator if:

 

 

Electrical output is lost

 

 

Equipment sparks, smokes or emits flames

 

 

Equipment vibrates excessively

 

 

Summary of Contents for 41115

Page 1: ...Springs Road Santa Fe Springs CA 90670 USA Made in China 6000 Starting Watts 5000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Ow...

Page 2: ......

Page 3: ...attage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 15 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage...

Page 4: ......

Page 5: ...sories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our w...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...ating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produc...

Page 8: ...off valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignition...

Page 9: ...Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil...

Page 10: ...t circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC single phase loads requiring up to 5000 watts If an L14 30P plug is wired for only one 120 Volt leg 3 wire c...

Page 11: ...the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Spark Plug Soc...

Page 12: ...eed the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Before adding oil to the engine tip the generator s...

Page 13: ...ed with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remov...

Page 14: ...arettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Page 15: ...t Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most...

Page 16: ...for several minutes to stabilize internal temperatures of the engine and generator 3 Flip the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator Ca...

Page 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Page 18: ...Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2...

Page 19: ...exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Adjustments The air fuel mixture is not adjustable...

Page 20: ...ive dust dirt moisture or corrosive vapors CAUTION DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage the generator windings Use a damp...

Page 21: ...the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the en...

Page 22: ...ons 25 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 19mm Intermittent use less...

Page 23: ...Specifications Rev 41115 20100317 E 19 Parts Diagram...

Page 24: ...D 02100008 Brush assembly cover board 1 23 ST05FD 1152035 Brush assembly 1 24 ST05FD 1152002 End cover 1 25 ST05FD 1152004 4 Flange bolt M6 165 4 26 ST05FD 1152003 4 Stator cover 1 27 ST05FD 1152005 4...

Page 25: ...G Muffler inner protector 1 70 GB5789 M8 20 Flange Bolt M8 20 3 71 ST188FD 1101200 Muffler stay 1 72 GB5789 M8 35 Flange Bolt M8 35 1 73 GB97 1 6 Washer 6 4 74 GB93 6 Spring washer 6 8 75 BG01 0000000...

Page 26: ...Specifications 22 Rev 41115 20100317 E Wiring Diagram...

Page 27: ...oaded Review load and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for air restriction Move to a well ventilated area Cable not proper...

Page 28: ...se and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits mod...

Page 29: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 30: ...od A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be...

Page 31: ...with these listed systems TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purcha...

Page 32: ...Notes 28 Rev 41115 20100317 E Notes...

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