Champion 41115 Owner'S Manual And Operating Instructions Download Page 24 | Manualshive

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Specifications

20

Rev 41115-20100317-E

Parts List

No.

Part Number

Description

Qty.

1

ST05FD-05705001

Ignition Switch

1

2

5A97

Control panel

1

3

ST02FD-05302001-L25

AC.25A CIRCUIT BREAKER

2

4

ST02FD-05302001-L20

AC.20A CIRCUIT BREAKER

2

5

ST02FD-05602010-D

Volt Meter

1

6

ST02FD-05502022

Receptacle L14-30R

1

7

ST02FD-05502023

Receptacle 5-20R

2

8

GB5783 M6

"

22

Bolt M6

"

22

1

9

GB97.1 6

Washer 6

2

10

GB93 6

Spring Washer 6

2

11

GB6175 M6

Nut M6

2

12

GB5789 M6

"

12

Flange Bolt M6

"

12

11

13

ST05FD-05205009

Control panel cover

1

14

ST05FD-05215001

Grommet

1

15

ST05FD-05215009

Conduit

1

16

ST05FD-05215003

Grommet

1

17

GB16674 M5

"

12

Flange Bolt M5

"

12

2

18

ST05FD-1152001

Generator end cover

1

19

GB16674 M5

"

16

Flange Bolt M5

"

16

5

20

ST02FD-02100010

Terminal

1

21

ST05F-1152030-CPE

AVR

1

22

ST02FD-02100008

Brush assembly cover board

1

23

ST05FD-1152035

Brush assembly

1

24

ST05FD-1152002

End cover

1

25

ST05FD-1152004-4

Flange bolt M6

"

165

4

26

ST05FD-1152003-4

Stator cover

1

27

ST05FD-1152005-4

Flange bolt M10

"

1.25

"

250

1

28

ST05FD-1152010-4

Stator assembly

1

29

GB7244 10

Spring washer 10

1

30

GB96 10

Washer 10

1

31

ST05FD-1152020-4

Rotor comp

1

32

GB5789 M6

"

8

Flange Bolt M6

"

8

6

33

ST05FD-1151600

Cover

1

34

ST182FD-1000000-G

Engine

1

35

ST05FD-0121-4

frame

1

36

ST02FD-1152010-5

Grounding line

1

37

GB5789 M6

"

12

Flange Bolt M6

"

12

1

38

ST05FD-1151400-1

Bottom rubber 2

2

39

ST05FD-1151300-1

Bottom rubber 1

2

40

GB6177 M8

Nut M8

8

41

GB6182 M10

Nut M10

2

42

GB6177 M10

Nut M10

4

43

ST188FD-1070006A

Clip

2

44

ST188FD-1160002-CPE

Fuel tube

1

45

ST02FD-04160000

Fuel cock

1

46

ST05FD-04310000

Fuel tank

1

47

ST02FD-04130000

Fuel filter

1

48

ST02FD-04120000-A

Fuel tank cap

1

49

GB819 M5

"

10

Screw M5

"

10

2

50

ST05FD-04120000

Fuel meter assembly

1

51

GB5789 M6

"

20

Flange Bolt M6

"

20

4

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Summary of Contents for 41115

Page 1: ...Springs Road Santa Fe Springs CA 90670 USA Made in China 6000 Starting Watts 5000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Ow...

Page 2: ......

Page 3: ...attage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 15 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 15 Storage...

Page 4: ......

Page 5: ...sories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our w...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...ating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produc...

Page 8: ...off valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignition...

Page 9: ...Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil...

Page 10: ...t circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC single phase loads requiring up to 5000 watts If an L14 30P plug is wired for only one 120 Volt leg 3 wire c...

Page 11: ...the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Spark Plug Soc...

Page 12: ...eed the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Before adding oil to the engine tip the generator s...

Page 13: ...ed with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remov...

Page 14: ...arettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Page 15: ...t Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most...

Page 16: ...for several minutes to stabilize internal temperatures of the engine and generator 3 Flip the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator Ca...

Page 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Page 18: ...Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2...

Page 19: ...exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the engine Adjustments The air fuel mixture is not adjustable...

Page 20: ...ive dust dirt moisture or corrosive vapors CAUTION DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage the generator windings Use a damp...

Page 21: ...the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the en...

Page 22: ...ons 25 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 19mm Intermittent use less...

Page 23: ...Specifications Rev 41115 20100317 E 19 Parts Diagram...

Page 24: ...D 02100008 Brush assembly cover board 1 23 ST05FD 1152035 Brush assembly 1 24 ST05FD 1152002 End cover 1 25 ST05FD 1152004 4 Flange bolt M6 165 4 26 ST05FD 1152003 4 Stator cover 1 27 ST05FD 1152005 4...

Page 25: ...G Muffler inner protector 1 70 GB5789 M8 20 Flange Bolt M8 20 3 71 ST188FD 1101200 Muffler stay 1 72 GB5789 M8 35 Flange Bolt M8 35 1 73 GB97 1 6 Washer 6 4 74 GB93 6 Spring washer 6 8 75 BG01 0000000...

Page 26: ...Specifications 22 Rev 41115 20100317 E Wiring Diagram...

Page 27: ...oaded Review load and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for air restriction Move to a well ventilated area Cable not proper...

Page 28: ...se and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits mod...

Page 29: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 30: ...od A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be...

Page 31: ...with these listed systems TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purcha...

Page 32: ...Notes 28 Rev 41115 20100317 E Notes...

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