Champion 100204 Manual Download Page 11 | Manualshive

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23.

(A) Remove factory installed zip tie and
install new zip tie after creating
additional free play on black solenoid
wire. (B) Loosen vibration support strap
to rotate from outward to upward and
re-tighten.
(C) If replacing solenoid remove single
bolt with 10mm socket disconnect wires
and install new. Make sure cable routing
is correct. Reverse steps for reassembly.

If you have any questions regarding these recommendations, please contact our technical

department Monday‐Friday from 8:30 AM‐5:00 PM PST at 877‐338‐0999.

Champion Power Equipment,
Inc. 12039 Smith Ave.
Santa Fe Springs, CA 90670

Phone: 1‐877‐338‐0999

Email: [email protected]

JJP

JJ Publications

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Summary of Contents for 100204

Page 1: ... OFF position close fuel valve and disconnecting the spark plug wire Burns from hot parts let the engine cool for 30 minutes before touching hot parts Injury from moving parts To reduce the possibility of fire or explosion be careful when working around gasoline Keep cigarettes sparks and flames away from all fuel related parts Tools Required Tool Size Rachet 3 8 Sockets 7mm 8mm 10mm Pliers Box no...

Page 2: ...ry maintenance cover and pull on the rubber tab to access the battery Unclip the pinch rubber and slide the battery back to access cables Pull back on the protective boots to expose the battery bolts and using a 10mm wrench or socket remove the Black negative cable first and then remove the Red positive cable Put all battery parts into a tray and label it Battery Parts ...

Page 3: ...3 Remove the 2 Philips screws to remove access panel 4 Gently pull the spark plug cap by firmly grasping the spark plug insulator at the base Leave disconnected while working on unit ...

Page 4: ... gasoline can loosen drain screw only enough until you see gas flowing After fuel tank is completely empty close drain screw turn fuel valve OFF and insert drain hose back into the drain hole in the base of the enclosure 6 On the top handle on both sides with a Phillips screwdriver remove the 3 Phillips screws facing toward the gas cap 7 Separate the handle along the center seam and pull downwards...

Page 5: ...t all parts into a box and label it Right Side Parts 9 With a Phillips screwdriver remove the 2 screws on each side and then with a rachet with a 10mm socket remove the 2 shoulder bolts at the bottom 10 Remove the right side cover Handle side Place hardware into tray already labeled Right Side Cover ...

Page 6: ...est you thread the screw back into the cap so as not to misplace 12 Remove the top cover by removing the 4 bolts 2 on each side with 10mm socket Put all parts into box labeled Top Handel Parts 13 Gently push up on the top cover the top will unsnap out of place Replace Gas cap on tank ...

Page 7: ... 15 Gently lift up on the gas tank and locate the hose clamp securing the fuel line in place Make sure the gas tank is empty if you haven t already done so in step 6 before removing fuel line Using your pliers pinch the clamp to expand it and gently wiggle the fuel line and clamp off Once removed gas cap on tank place tank in a safe location away from cigarettes sparks and flames ...

Page 8: ...cable from Pinch bolt and allow cable to lay loosely so we can remove front panel in later step 17 If unit is a dual fuel take note of which wires go to which terminals We suggest you take a picture then disconnect the spade terminals There are 6 connections and we only use 4 so we recommend you Take a Picture ...

Page 9: ...t Panel 19 FOR DUAL FUEL MODEL ONLY Remove the 5 front panel screws as indicated Holding the fuel knob in the OFF position remove the center screw and pull off fuel knob and place to the side DO NOT lose the small center screw Put all parts into a box and label it Front Panel 20 Once all screws are removed gently pull out on the top right hand corner and swing out the panel slowly DO NOT FORCE ...

Page 10: ...hieve more room to open the front panel 22 Directly in front of you against the engine block you will see the starter solenoid and starter motor Inspect black solenoid wire for damaged wire insulator as shown in picture Use electric tape to cover the exposed copper wire wrap firmly with at least 3 to 4 layers Exposed starting solenoid wire ...

Page 11: ...ve single bolt with 10mm socket disconnect wires and install new Make sure cable routing is correct Reverse steps for reassembly If you have any questions regarding these recommendations please contact our technical department Monday Friday from 8 30 AM 5 00 PM PST at 877 338 0999 Champion Power Equipment Inc 12039 Smith Ave Santa Fe Springs CA 90670 Phone 1 877 338 0999 Email tech championpowereq...

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