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100165 - 7500W DUAL FUEL ELECTRIC START GENERATOR

IMPORTANT SAFETY INSTRUCTIONS

7

Fuel Safety

 

DANGER

GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE 
HIGHLY FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death.

Gasoline and gasoline vapors:

 

Gasoline is highly flammable and explosive.

 

Gasoline can cause a fire or explosion if ignited.

 

Gasoline is a liquid fuel but it’s vapors can ignite.

 

Gasoline is a skin irritant and needs to be cleaned up 
immediately if spilled on skin or clothes.

 

Gasoline has a distinctive odor, this will help detect potential 
leaks quickly.

 

In any petroleum gas fire, flames should not be extinguished 
unless by doing so the fuel supply valve can be turned OFF. 
This is because if a fire is extinguished and a supply of fuel is 
not turned OFF, then an explosion hazard could be created.

 

Gasoline expands or contracts with ambient temperatures. 
Never fill the gasoline tank to full capacity, as gasoline needs 
room to expand if temperatures rise.

LPG:

 

LPG is highly flammable and explosive.

 

LPG is under pressure and can cause a fire or explosion if 
ignited.

 

LPG is heavier than air and can settle in low places while 
dissipating.

 

LPG has a distinctive odor added to help detect potential leaks 
quickly.

 

In any petroleum gas fire, flames should not be extinguished 
unless by doing so the fuel supply valve is turned OFF. This 
is because if a fire is extinguished and a supply of fuel is not 
turned OFF, then an explosion hazard could be created.

 

When exchanging LPG cylinders, check that the cylinder valve 
is of the same type.

 

Always keep the LPG cylinder in an upright position.

 

LPG will burn skin if it comes in contact with it. Keep any and 
all LPG away from skin at all times.

When adding or removing gasoline:

DO NOT light or smoke cigarettes.

Turn the generator off and let cool for at least two minutes before 
removing the gasoline cap. Always loosen the cap slowly to relieve 
pressure in the tank.

Only fill or drain gasoline outdoors in a well-ventilated area.

DO NOT pump gasoline directly into the generator at the gas 
station. Always use an approved container to transfer the fuel to 
the generator.

DO NOT overfill the gasoline tank.

Always keep gasoline away from sparks, open flames, pilot lights, 
heat and other sources of ignition.

When starting the generator:

DO NOT attempt to start a damaged generator. 

Always check that the gasoline cap, air filter, spark plug, fuel lines 
and exhaust system are properly in place.

Always allow spilled gasoline to evaporate fully before attempting 
to start the engine.

Always be certain that the generator is resting firmly on level 
ground.

When operating the generator:

DO NOT move or tip the generator during operation.

When transporting or servicing the generator:

Always check that the fuel valve is in the OFF position and the 
gasoline tank is empty.

For LPG compatible models, check that the LPG cylinder is 
disconnected and stored securely away from the generator.

Disconnect the spark plug wire.

When storing the generator:

Store away from sparks, open flames, pilot lights, heat and other 
sources of ignition.

Do not store generator, gasoline or LPG cylinders near furnaces, 
water heaters, or any other appliances that produce heat or have 
automatic ignitions.

 

DANGER

NEVER place a gasoline container, gasoline tank, LPG cylinder 
or any combustible material in the path of the exhaust stream 
during operation of the engine.

 

WARNING

Never use a gasoline container, gasoline tank, LPG connector 
hose, LPG cylinder or any other fuel item that is broken, cut, 
torn or damaged.

Summary of Contents for 100165

Page 1: ...ore operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as kno...

Page 2: ...all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of br...

Page 3: ...Stopping the Engine 22 Moving the Generator 22 Operation at High Altitude 22 Maintenance 23 Cleaning the Generator 23 Changing the Engine Oil 23 Cleaning and Adjusting the Spark Plug 24 Cleaning the A...

Page 4: ...very effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and t...

Page 5: ...Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove je...

Page 6: ...or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and...

Page 7: ...y and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline ca...

Page 8: ...by or for outside parties without the explicit consent of Champion Power Equipment Fuel C WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns Operation o...

Page 9: ...ents before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into u...

Page 10: ...Tank 6 gal 22 9 L 2 Choke Used to start the engine 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Never Flat Wheels 9 5 in 24 1 cm 5 Recoil Starter Used to manual...

Page 11: ...ables starting electrically 6 Ground Terminal Consult an electrician for local grounding regulations 7 Circuit Breakers Push Reset Protects the generator against electrical overloads RECEPTACLES A W 1...

Page 12: ...tal run time Push SELECT button on right side of gauge to display different modes MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts V Hz H 120 Frequency Hz Output frequency...

Page 13: ...ngine Oil 37 2 fl oz 1100 ml Oil Funnel 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Support Leg Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E...

Page 14: ...attach the second wheel Install the Support Leg 1 Attach the support leg to the generator frame with flange bolts and flange lock nuts 2 Slowly tip the generator back down so that it rests on the whe...

Page 15: ...ston rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change in...

Page 16: ...oline alone These ethanol blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor The compromised gasoline can be drawn into the carburetor and cause damage...

Page 17: ...available Keep cylinders away from heat and ventilated when in a vehicle WARNING If there is a strong smell of LPG Close valve on the cylinder Check all connections for leaks by wetting the fittings w...

Page 18: ...r for storage purposes Failure to follow proper safety precautions may result in personal injury damage to the generator and void the manufacturer s warranty WARNING During operation the muffler and e...

Page 19: ...engine move the choke to 75 of the CHOKE position 3 Pull the recoil cord slowly until resistance is felt and then pull rapidly 4 Do not over choke As soon as engine starts move the choke to the RUN p...

Page 20: ...g when the oil level falls below a critical threshold NOTICE Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem As LPG vapor...

Page 21: ...at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Ad...

Page 22: ...NOTICE If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage Moving the Generator CAUTION NEVER lift or carry the gene...

Page 23: ...ur responsibilities for service as stated in the Emission Control Warranty Statement of this manual The owner operator is responsible for all periodic maintenance Complete all scheduled maintenance in...

Page 24: ...ll result in poor engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required When ordered spark arrestors are required for op...

Page 25: ...an adjust spark plug Clean spark arrestor Clean fuel valve filter EVERY 250 HOURS Clean combustion chamber Check adjust valve clearance EVERY 3 YEARS Replace fuel line Replace LPG hose To be performed...

Page 26: ...o an appropriate container Use a funnel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage 4 When gasoline stops flowing from the carburetor replace and tighten the ca...

Page 27: ...6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in t...

Page 28: ...r level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Conne...

Page 29: ...load Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for...

Page 30: ...roperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other...

Page 31: ...our exhaust emission control system may be fuel injection system the ignition system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repa...

Page 32: ...d for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Page 33: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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