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100165 - 7500W DUAL FUEL ELECTRIC START GENERATOR

OPERATION

20

Electric Start

1.  Move the choke to 75% of the “CHOKE” position.

1a. For restarting a warm engine, move the choke the same 

position.

2.  Press the battery switch to the “ON” position. 

3.  Press and hold the ignition switch to the “START” position. 

Release as the engine begins to start. If the engine fails to 
start within five seconds, release the switch and wait at least 
ten seconds before attempting to start the engine again.

4.  Do not over-choke. As soon as engine starts, move the choke 

to the “RUN” position over a 2-5 second duration.

 

CAUTION

If the ignition switch is held down in the “START” position 
longer than 5 seconds it could damage the starter.

Manual Start

1.  Press the ignition switch to the “ON” position.

2.  Move the choke to the “CHOKE” position.

2a. For restarting a warm engine, move the choke the same 

position.

3.  PULL-TO-PRIME: Pull the recoil cord slowly until resistance is 

felt and then pull rapidly. Pull with 100% “CHOKE” 2-3 times 
until you feel a few combustion pulses that indicates that the 
engine momentarily started.

4.  Move the choke to the “RUN” position.

5.  Pull the recoil cord slowly until resistance is felt and then pull 

rapidly.

6.  If engine fails to start in 1-pull with choke in the “RUN”, then 

move choke to the “CHOKE” position and repeat the PULL-
TO-PRIME step.

7.  Do not over-choke. As soon as engine starts, move the choke 

to the “RUN” position over a 2-5 second duration.

 

NOTICE

For LPG starting in cold ambient < 59°F (15°C),

 move the 

choke lever to “CHOKE” for manual  start. To PULL-TO-PRIME 
for manual start, pull with choke in the “CHOKE” position 2-3 
times until you feel a few combustion pulses that indicates that 
the engine momentarily started.

 

NOTICE

If the engine starts but does not run make certain that the 
generator is on a flat, level surface. The engine is equipped 
with a low oil sensor that will prevent the engine from running 
when the oil level falls below a critical threshold.

 

NOTICE

Accumulation of frost on LPG cylinder and regulators is 
common during operation and normally is not an indication 
of a problem. As LPG vaporizes and travels from the cylinder 
to the generator engine it expands. The amount of frost that 
forms can be affected by the size of the cylinder, the amount 
of LPG being used, the humidity of the air and other operating 
conditions.

In unusual situations this frost may eventually restrict the flow 
of LPG to the generator resulting in deteriorating performance. 
For example, if the cylinder temperature is reduced to a very 
low level then the rate at which the LPG vaporizes is also 
reduced and may not provide sufficient flow to the engine. This 
is not an indication of a problem with the generator but only 
a problem with the flow of LPG from the cylinder. If generator 
performance seems to be deteriorating at the same time that 
ice formation is observed on tank valve, hose or regulator then 
some actions may be taken to eliminate this symptom.

In these rare situations it can be helpful to reduce or eliminate 
the cold fuel system effects by doing one of the following:

 

Exchanging fuel cylinders to allow the first cylinder to 
warm up, repeating as necessary.

 

Placing the cylinder at the end of the generator near the 
handle, where engine fan air flows out from the generator. 
This air is slightly heated by flowing over the engine. The 
cylinder should not be placed in the path of the muffler 
outlet.

 

The cylinder can be temporarily warmed by pouring warm 
water over the top of the cylinder.

battery

 

NOTICE

When the battery switch is in the “ON” position, the switch 
will light up if the battery is sending out a charge. If the switch 
does not light up while in the “ON” position, check that the 
battery connection is still good.

 

NOTICE

The supplied 12V battery does re-charge while the engine 
is running and the battery switch is turned ON, but it is also 
recommended that the battery be fully charged at least once 
per month or maintained with a trickle charger or battery 
maintainer (not included).

Summary of Contents for 100165

Page 1: ...ore operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as kno...

Page 2: ...all carbon monoxide risks you ll be better prepared to protect your family from this colorless oderless threat CARBON MONOXIDE SAFETY THE BIG PICTURE KNOW THE SYMPTOMS Headache Nausea Shortness of br...

Page 3: ...Stopping the Engine 22 Moving the Generator 22 Operation at High Altitude 22 Maintenance 23 Cleaning the Generator 23 Changing the Engine Oil 23 Cleaning and Adjusting the Spark Plug 24 Cleaning the A...

Page 4: ...very effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication and we reserve the right to change alter and or improve the product and t...

Page 5: ...Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove je...

Page 6: ...or laceration When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and...

Page 7: ...y and all LPG away from skin at all times When adding or removing gasoline DO NOT light or smoke cigarettes Turn the generator off and let cool for at least two minutes before removing the gasoline ca...

Page 8: ...by or for outside parties without the explicit consent of Champion Power Equipment Fuel C WARNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and cause burns Operation o...

Page 9: ...ents before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into u...

Page 10: ...Tank 6 gal 22 9 L 2 Choke Used to start the engine 3 Air Filter Protects the engine by filtering dust and debris from the intake air 4 Never Flat Wheels 9 5 in 24 1 cm 5 Recoil Starter Used to manual...

Page 11: ...ables starting electrically 6 Ground Terminal Consult an electrician for local grounding regulations 7 Circuit Breakers Push Reset Protects the generator against electrical overloads RECEPTACLES A W 1...

Page 12: ...tal run time Push SELECT button on right side of gauge to display different modes MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts V Hz H 120 Frequency Hz Output frequency...

Page 13: ...ngine Oil 37 2 fl oz 1100 ml Oil Funnel 1 Assembly Parts Wheels 9 5 in 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Support Leg Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E...

Page 14: ...attach the second wheel Install the Support Leg 1 Attach the support leg to the generator frame with flange bolts and flange lock nuts 2 Slowly tip the generator back down so that it rests on the whe...

Page 15: ...ston rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not decrease the recommended oil change in...

Page 16: ...oline alone These ethanol blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor The compromised gasoline can be drawn into the carburetor and cause damage...

Page 17: ...available Keep cylinders away from heat and ventilated when in a vehicle WARNING If there is a strong smell of LPG Close valve on the cylinder Check all connections for leaks by wetting the fittings w...

Page 18: ...r for storage purposes Failure to follow proper safety precautions may result in personal injury damage to the generator and void the manufacturer s warranty WARNING During operation the muffler and e...

Page 19: ...engine move the choke to 75 of the CHOKE position 3 Pull the recoil cord slowly until resistance is felt and then pull rapidly 4 Do not over choke As soon as engine starts move the choke to the RUN p...

Page 20: ...g when the oil level falls below a critical threshold NOTICE Accumulation of frost on LPG cylinder and regulators is common during operation and normally is not an indication of a problem As LPG vapor...

Page 21: ...at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Ad...

Page 22: ...NOTICE If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage Moving the Generator CAUTION NEVER lift or carry the gene...

Page 23: ...ur responsibilities for service as stated in the Emission Control Warranty Statement of this manual The owner operator is responsible for all periodic maintenance Complete all scheduled maintenance in...

Page 24: ...ll result in poor engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arrestors are required When ordered spark arrestors are required for op...

Page 25: ...an adjust spark plug Clean spark arrestor Clean fuel valve filter EVERY 250 HOURS Clean combustion chamber Check adjust valve clearance EVERY 3 YEARS Replace fuel line Replace LPG hose To be performed...

Page 26: ...o an appropriate container Use a funnel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage 4 When gasoline stops flowing from the carburetor replace and tighten the ca...

Page 27: ...6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on temperature shown in t...

Page 28: ...r level Place generator on a flat level surface Clogged spark arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Conne...

Page 29: ...load Review load and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for...

Page 30: ...roperly or connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other...

Page 31: ...our exhaust emission control system may be fuel injection system the ignition system catalytic converter and other exhaust emission related assemblies Where a warrantable condition exits CPE will repa...

Page 32: ...d for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Page 33: ...Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other p...

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