Champion Power Equipment C80195 Owners Manual And Operation Instructions Download

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Summary of Contents for C80195

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Page 2: ...could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the notes preceded by thes...

Page 3: ...efully Read Instructions before beginning DESCRIPTION QUANTITY Winch Assembly with wire rope 1 Cap Bolt M10 x 35 6 Lock Washers 6 Flat Washers 6 M10 Nuts 6 Mounting Channel 1 Roller Fairlead 1 Snatch...

Page 4: ...feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlea...

Page 5: ...most flat surfaces such as trailers step bumpers truck beds etc The mounting channel also has holes to accept your roller fairlead 11 Clevis Hook Connect the wire rope to the pulled staff also add to...

Page 6: ...oad 2 Insert 2xM10 Nuts with Lock Washers Part 810021 Part 810022 to the mounting channel hole and attach the Roller Fairlead to the mounting channel with the bolts provided and guide the wire rope th...

Page 7: ...e drawn taut Leave some slack for cable movement 8 Attach the hand held remote lead to the winch and test for proper operation See Fig 9 9 Check for proper drum rotation Pull and turn the clutch knob...

Page 8: ...7 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9...

Page 9: ...able under load WARNING Don t move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Disconnect the remote control and battery leads when not in use WARN...

Page 10: ...y the manufacturer and should not be made Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool d...

Page 11: ...running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerable time with the engine off the battery may be drained a...

Page 12: ...at it will not be damaged Any winch that appears to be damaged in any way is found to be worn or operates abnormally MUST BE REMOVED FROM SERVICE UNTIL REPAIRED It is recommended that the necessary re...

Page 13: ...2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blanket or jacket ov...

Page 14: ...ch block Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch If you are going to control the winch from inside your vehicle then pass the remot...

Page 15: ...r tension p The vehicle to be winched should be placed in neutral and the emergency brake released Only release the brake pedal when under full tension Avoid shock loads to the winch This can damage t...

Page 16: ...re and re spool from the point where the rope is tight w Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in x Secure the hook and hook strap y Disconnect the remot...

Page 17: ...oil Cable Assembly Replacement It is recommended that any such modifications be performed by a manufacturer s authorized repair facility and that only manufacturer supplied parts be used 1 Move Cam R...

Page 18: ...h pressed If voltage is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but Cable drum does not turn Cam Ring clutch not engaged Move Cam...

Page 19: ...18 WINCH ASSEMBLY DRAWING 35 28 29 2 39 40 37 31 30 33 32 38 1 24 4 3 13 23 22 20 21 26 27 30 25 33 31 32 6 17 8 7 13 16 15 14 18 19 17 12 11 10 9 34 5 36 35 36...

Page 20: ...Disc 15 810006 1 Gear Input Sun 16 810007 1 Thrust Washer 17 810008 1 Bushing Drum 18 810009 1 Gear Intermediate Sun 19 810010 1 Bushing Shaft 20 810011 1 Gear Output Sun 21 810012 1 Cap Screw M6 x 10...

Page 21: ...20 SOLENOID ASSEMBLY DRAWING 4 2 3 12 6 5 7 11 10 9 8 14 13 1 32 31 33 34 21 17 18 19 15 16 20 27 25 26 22 23 24 28 30 29...

Page 22: ...ct Wire V 13 810713 1 Connect Wire VI 14 810714 16 Nut M8 15 810715 11 Washer Flat 8 16 810716 2 Strap Copper II 17 810717 1 Wire Assembly Motor Black F1 18 810718 1 Connect Wire VII 19 810719 1 Conne...

Page 23: ...Weight 69 30 lbs 31 50 kgs Mounting Bolt Pattern 10 x 4 5 254 mm x 114 3 mm Line speed and Motor Current First layer Pull Speed Volts Amps Line pull Max lbs 0 2000 4000 6000 8000 kgs 0 906 1818 2727...

Page 24: ...lease keep it for future reference Repairs or replacements without prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty will...

Page 25: ...TIONNER L APPAREIL Ce treuil peut d velopper une formidable force de traction et pourrait causer des dommages mat riels des blessures graves et m me la mort s il est utilis de fa on irresponsable ou i...

Page 26: ...ons avant de commencer l installation DESCRIPTION QUANTIT Treuil quip et c ble m tallique 1 Boulons d assemblage M10 x 35 6 Rondelles freins 6 Rondelles plates 6 crous M10 6 Profil de fixation 1 Guide...

Page 27: ...5 pi dont la capacit de charge est de 3 629 kg 8 000 lb Le c ble m tallique s embobine autour du tambour par le dessous en passant par le guide c ble rouleaux puis forme une boucle l extr mit pour acc...

Page 28: ...10 Profil de fixation plateau universel Ce treuil est quip d un profil de fixation plateau qui permet son installation sur la plupart des surfaces planes notamment les remorques pare chocs marchepieds...

Page 29: ...ent parfaitement align s Un alignement appropri permettra une distribution uniforme de l ensemble de la charge 2 Poser les crous 2xM10 et les rondelles freins pi ce 810021 et 810022 dans le trou du pr...

Page 30: ...nt pas tre tendus Laisser un peu de mou pour permettre le mouvement du c ble 8 Fixer le c ble distance manuel au treuil et v rifier s il fonctionne correctement Fig 9 9 S assurer de la rotation approp...

Page 31: ...30 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9...

Page 32: ...nier est tendu AVERTISSEMENT Le c ble m tallique peut se rompre avant que le moteur cale Dans le cas de lourdes charges avoisinant la capacit maximale du treuil utiliser une moufle ou une poulie coup...

Page 33: ...ous tension AVERTISSEMENT Ne pas utiliser comme appareil de levage ni pour suspendre des charges ATTENTION Porter des gants pour prot ger les mains au moment de manipuler le c ble Ne jamais laisser le...

Page 34: ...bler le c ble Ainsi il sera plus facile a de r duire le nombre de couches de c ble sur le tambour de m me que b d all ger la charge sur le c ble jusqu 50 Lorsqu on ram ne le c ble vers le v hicule le...

Page 35: ...oulie coup e une lingue ou une cha ne de la force appropri e comme l indique l illustration Ranger la t l commande l int rieur du v hicule dans un endroit o il ne sera pas endommag Si le treuil semble...

Page 36: ...v hicule en se pla ant de biais et courte distance Si l on proc de grande distance le c ble doit tre angle de 90 du v hicule ou du treuil Pour tirer une lourde charge couvrir le c ble d une couvertur...

Page 37: ...e d une lingue d une cha ne ou d une poulie coup e Ne pas fixer le crochet au c ble h Engager l embrayage i Brancher la t l commande au treuil Si l on doit commander le treuil partir de l int rieur du...

Page 38: ...ntenir le c ble sous tension q Placer l embrayage du v hicule tirer au point mort et enclencher le frein main Ne rel cher la p dale de frein que lorsque treuil est sa tension maximale viter les charge...

Page 39: ...surer que le c ble d j sur le tambour soit soigneusement et fermement enroul S il ne l est pas d rouler le c ble pour le rembobiner partir du point o il est bien serr x Garder les mains bonne distance...

Page 40: ...faisceaux de c bles Il est recommand que les modifications soient effectu es par un atelier de r paration autoris par le fabricant et seulement partir de pi ces fournies par le fabricant 1 Mettre l an...

Page 41: ...re fonctionner par coups sans charge jusqu s chage complet Le moteur fonctionne mais le tambour ne tourne pas L anneau elliptique de l embrayage ne s engage pas Mettre l anneau elliptique la position...

Page 42: ...41 Treuil en vue clat e 35 28 29 2 39 40 37 31 30 33 32 38 1 24 4 3 13 23 22 20 21 26 27 30 25 33 31 32 6 17 8 7 13 16 15 14 18 19 17 12 11 10 9 34 5 36 35 36...

Page 43: ...ndelle de but e 17 810008 2 Coussinet Tambour 18 810009 1 Pignon soleil interm diaire 19 810010 1 Arbre de coussinet 20 810011 1 Pignon soleil de sortie 21 810012 1 Vis d assemblage M6 x 10 22 810013...

Page 44: ...43 ENSEMBLE LECTROAIMANT EN VUE CLAT E 4 2 3 12 6 5 7 11 10 9 8 14 13 1 32 31 33 34 21 17 18 19 15 16 20 27 25 26 22 23 24 28 30 29...

Page 45: ...V 13 810713 1 C ble de branchement VI 14 810714 16 crou M8 15 810715 11 Rondelle plate 8 16 810716 2 Attache de cuivre II 17 810717 1 Faisceau de c bles Noir F2 18 810718 1 C ble de branchement VII 1...

Page 46: ...lb Mounting Bolt Pattern 254 mm x 114 3 mm 10 x 4 5 po Vitesse et alimentation du moteur premi re couche de c ble traction vitesse tension V et intensit A Puissance de traction maximale lb 0 2 000 4 0...

Page 47: ...le Ne pas ramener le produit sur le lieu d achat Contacter le Service Technique de CPE et CPE pour vous aider r soudre tout probl me par t l phone ou par courriel Si le probl me ne peut tre r solu de...

Page 48: ...OU D AD QUATION UN USAGE PARTICULIER Les produits fournis en remplacement seront soumis la garantie du produit original La dur e de la garantie du produit chang continuera tre calcul e en fonction de...

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