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REV 92208-20120717

ENGLISH

 

92208

SAFETy RULES

Training

1 .  Read the Operator’s Manual completely before 

attempting to use this log splitter .

2 .  Do not allow anyone to operate your log splitter who 

has not read the Operator’s Manual or has not been 
instructed on the safe use of the log splitter .

3 .  Never allow children or untrained adults to operate 

this machine .

4 .  Many accidents occur when more than one (1) 

person operates the log splitter . If a helper is 
assisting in loading logs to be split, never actuate 
controls until helper is clear of the area .

5 .  Never allow anyone to ride on the machine .
6 .  Never transport cargo on the log splitter .
7 .  High fluid pressures are developed in hydraulic 

log splitters . Pressurized hydraulic fluid escaping 
through a pin hole opening can puncture skin 
and cause sever blood poisoning . Therefore, the 
following instructions should be heeded at all times .

a .  Do not operate the unit with frayed, kinked, 

cracked or damaged hoses, fittings, or tubing .

b .  Stop the engine and relieve hydraulic system 

pressure before changing or adjusting fittings, 
hoses, tubing, or other system components .

c .  Do not adjust the pressure settings of the 

pump or valve .

d .  Do not check for leaks with your hand . 

Leaks can be detected by passing cardboard 
or wood over the suspected area . Look for 
discolouration . If injured by escaping fluid, 
see a doctor at once . Serious infection 
or reaction can develop if proper medical 
treatment is not administered immediately .

8 .  Keep the operator zone and adjacent area clear for 

safe, secure footing .

9 .  If your log splitter is equipped with an internal-

combustion engine and intended for use near any 
unimproved forest, brush, or grass covered land, 
the engine exhaust should be equipped with a spark 
arrestor . Make sure you comply with local, state, 
and federal codes . Take appropriate fire-fighting 
equipment with you .

10 .  Log splitters should be used only for splitting 

wood . Do not use for other purposes unless 
the manufacturer provides attachments and 
instructions .

Preparation

1 .  Be thoroughly familiar with all controls and with 

proper use of the equipment .

2 .  Safety Gear:

a .  Always wear safety shoes or heavy boots 

when operating the machine .

b .  Always wear safety glasses or goggles when 

operating the machine .

c .  Never wear jewelry or loose-fitting clothing 

that might become entangled in moving or 
rotating parts of the machine .

3 .  Make sure the splitter is on a level surface . Block 

tires and ensure support leg is secure to prevent 
unintended movement of the log splitter during 
operation .

a .  Always operate the splitter from the 

manufacturer’s indicated operator zone .

4 .  Logs to be split on ram-type units should be cut as 

squarely as possible .

5 .  Fuel:

a .  Use an approved fuel container .
b .  Never add fuel to a running or hot engine .
c .  Fill fuel tank outdoors with extreme care . 

Never fill fuel tank indoors .

d .  Replace gasoline cap securely and clean up 

any spilled fuel .

Summary of Contents for 92208

Page 1: ...OG SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MA...

Page 2: ...www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are alway...

Page 3: ...intenance 13 Changing the Hydraulic Oil and Oil Filter 14 Cleaning 15 Maintenance Schedule 15 Storage 15 Log Splitter Storage 15 Engine stored for Less than 30 Days 15 Engines Stored for Over 30 Days...

Page 4: ...ate and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...ure to follow instructions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or oth...

Page 7: ...spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition DANGER Safety Rules Skin injection hazard High pressure hydraulic oil c...

Page 8: ...tor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log...

Page 9: ...each use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol...

Page 10: ...roke Rated to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV...

Page 11: ...ace splitting beam lock pin removed in step 1 to secure beam in horizontal position G A B D C G E F Log Splitter Location Cont d Add Hydraulic Oil 1 Make sure the log splitter is on a flat level surfa...

Page 12: ...n the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately 6 mm in of space for fuel expansion 6 Screw on the fuel cap and wipe away any spi...

Page 13: ...serious injury or death Always adjust your towing speed according to the terrain and conditions 4 Always disconnect the log splitter from the towing vehicle before operating Log Splitter Location This...

Page 14: ...ed while the engine is running DO NOT change the splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT...

Page 15: ...dge while it is retracting NOTE Log Splitter Operation 1 ALWAYS wear ear and eye protection protective clothing and safety gear 2 Block tires and put both support legs in the DOWN position to prevent...

Page 16: ...0 028 0 031 in Log Splitter Maintenance Make certain that the log splitter is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT e...

Page 17: ...ghten to 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hours of use Then ev...

Page 18: ...Maintenance section 4 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 5 Add a fuel stabilizer into the fuel tank 6 Change the oil 7 The fuel valve needs to be...

Page 19: ...in Cylinder rod size 4 cm 1 57 in Hydraulic Fluid Type 10W AW32 ASLE H 150 ISO 32 Gear Pump 2 stage Max pressure 3500 psi Max flow capacity 41 6 LPM 11 GPM Control Valve Detent auto return Overall Dim...

Page 20: ...12 13 16 17 13 8 21 18 20 19 81 82 43 25 27 35 70 68 23 22 67 69 5 4 72 64 62 61 60 71 57 58 59 65 66 14 26 15 24 36 37 38 39 41 40 40 42 20 19 43 44 56 52 53 54 55 46 19 20 51 50 47 49 48 31 34 33 3...

Page 21: ...2 65 O Ring 10 2 65 1 38 PMJ22G 21 Outlet Connector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 40 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB5781 B8 30 Bolt M8 30 4 Part Number Description Qty...

Page 22: ...19 REV 92208 20120717 ENGLISH 92208 Engine Parts Diagram Specifications...

Page 23: ...Pin Clip 2 63 ST168F 1050200 Oil Ring Set 1 64 ST168F 1050006 Second Ring Set 1 65 ST168F 1050007 First Piston Ring Chrome 1 66 ST168F 2 1030009 G Cylinder Head Gasket 1 67 152FMD 1001007 Dowel Pin 10...

Page 24: ...ated area Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debr...

Page 25: ...tallation Use and Maintenance This warranty will not apply to parts and or labour if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits...

Page 26: ...period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner yo...

Page 27: ...ll be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 28: ...which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Eq...

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