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Champion Power Equipment 92208, Owner'S Manual And Operating Instructions

The Champion Power Equipment 92208 is a reliable portable generator ideal for powering appliances during power outages or outdoor events. For detailed instructions on how to operate and maintain this powerful generator, download the free Owner's Manual and Operating Instructions manual from manualshive.com. Keep your generator running smoothly with this essential resource.

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REV 92208-20120717  

20

92208

 

ENGLISH

Engine Parts List

# Part Number

Description

Qty

1

GB5789-FB6-8

Flange Bolt M6x8

5

2

ST160F-1061100

Recoil Starter Cover

1

3

ST160F-1061005

Recoil Starter Spring

1

4

ST160F-1061009

Recoil Starter Rope

1

5

ST160F-1061001

Recoil Starter Reel

1

6

ST188F-1060006

Return Spring

2

7

ST188F-1060005

Starter Ratchet

2

8

ST188F-1060004

Ratchet Guide Spring

1

9

ST188F-1060003

Ratchet Guide

1

10

ST188F-1060002

Ratchet Guide Bolt

1

11

GB5789-FB6-12

Flange Bolt M6 x 12

11

12

ST168F-1080100-G

Fan Cover 

1

13

ST168F-1070008-G

Tube Clip φ9 .5

1

14

ST160F-1061200

Recoil Starter Knob

1

15

ST160F-1050010

Nut M14

1

16

ST160F-1060001

Start Hub

1

17

ST168F-1080001

Cooling Fan

1

18

ST168F-1120100

Fly wheel

1

19

ST168F-1030100

Oil Seal

2

20

ST160F-1110108

Governer Washer

2

21

ST160F-1110101

Governor Weight Holder

1

22

ST160F-1110102

Governor Weight Pin

2

23

ST160F-1110104

Governor Shaft

1

24

ST160F-1110103

Governor Holder Clip

1

25

ST160F-1110107

Governor Weight

2

26

ST160F-1110105

Governor Cover

1

27

ST168F-1080200

Air Guide

1

28

ST160F-1030003

Bolt, Drain

2

29

ST160F-1030004

Washer,Drain

2

30

ST168F-2-1030012-G

Crankcase

1

31

168 .120700 .00

Wire Tie

1

32

ST160F-1126000

Diode Assembly

1

33

ST160F-1127000

Oil Level Switch

1

34

GB5789-FB7-35

Flange Bolt M7x35

2

35

ST168F-1050100

Connecting Rod Assembly

1

36

ST168F-2-1050001S

Crankshaft

1

37

GB/T276-94

Tapered Bearing

2

38

ST168F-1030008-G

Case Cover Packing

1

39

ST160F-1030001-B

Oil Filler Cap

1

40

ST160F-1030002

Oil Filler Cap Packing

2

41

ST168F-1030007-G

Crankcase Cover

1

42

GB5789-FB8-32

Flange Bolt M8x32

6

43

ST160F-1030005-B

Oil Filler Cap

1

44

ST168F-1110005

Throttle Return Spring

1

45

ST160F-1110003

Governor Arm

1

46

GB41-N-6

Nut M6

3

47

ST160F-1110001

Governor Arm Shaft

1

48

ST160F-1123000-G

Ignition Coil

1

49

GB5789-FB6-25

Flange Bolt M6x25

2

50

ST168F-1110006

Governor Rod

1

51

ST168F-1110007

Governor Spring

1

52

ST160F-1110004

Governor Arm Bolt

1

53

ST160F-1110008

Lock Pin

1

54

168 .111008 .01

Handle Bar Grip

1

55

168 .111000 .30

Control Assembly

1

56

ST168F-2-1040013

Valve Lifter

2

57

ST168F-1030015-G

Dowel Pin 9x14

2

58

ST168F-2-1041000

Camshaft Assembly

1

59

GB1099-79

Key 4x7 .5x19

1

60

ST168F-2-1050005

Piston

1

61

ST168F-1050003

Piston Pin

1

62

ST168F-1050004

Piston Pin Clip

2

63

ST168F-1050200

Oil Ring Set

1

64

ST168F-1050006

Second Ring Set

1

65

ST168F-1050007

First Piston Ring, Chrome

1

66

ST168F-2-1030009-G

Cylinder Head Gasket

1

67

152FMD-1001007

Dowel Pin 10x16

2

# Part Number

Description

Qty

68

ST168F-1040002

Intake Valve

1

69

ST168F-1040006

Exhaust Valve

1

70

ST168F-1080002-G

Shroud

1

71

F6RTC

Spark Plug

1

72

GB5789-FB8-55

Flange Bolt M8x55

4

73

ST168F-1040014-A

Oil Seal, Valve

2

74

ST160F-1040003

Valve Spring

2

75

ST160F-1040007

Exhaust Valve Spring Retainer

1

76

ST160F-1040001

Intake Valve Spring Retainer

1

77

ST160F-1040008

Rotator, Exhaust Valve

1

78

168 .040202 .34

Shaft, Rocker Arm

1

79

ST160F-1040022

Intake Rocker

2

80

ST160F-1040024

Rocker Arm Bolt

2

81

ST168F-1040025

Lock Nut

2

82

GB90-W-6

Washer φ6

6

83

GB41-N-6

Nut M6

2

84

168 .040201 .34

Valve Rocker Arm

1

85

ST168F-1040027

Pivot Bolt

2

86

168 .040004 .34

Guide, Push Rod

1

87

ST168F-1040005

Push Rod

2

88

ST160F-1020002

Head Cover Gasket

1

89

ST168F-1020100-C

Cylinder Head Cover

1

90

ST160F-1020001

Breather tube

1

91

GB5789-FB6-15

Flange Bolt M6x15

4

92

ST160F-1010002

Exhaust Stud

2

93

ST168F-1100200-G

Muffler Gasket

1

94

GB1667-S5-8

Screw M5x8

4

95

GB90-W-5

Washer φ5

4

96

GB93-LW-5

Lock Washer ø5

4

97

168 .101200 .34

Muffler Protector

1

98

188 .101300 .34

Spark Arrester

1

99

GB1667-S4-6

Screw M4x6

4

100 168 .101100 .34

Muffler 

1

101 GB41-N-8

Nut M8

2

102 GB90-W-8

Washer φ8

2

103 GB93-LW-8

Lock Washer ø8

2

104 ST168F-2-1010100-G

Cylinder Head 

1

105 ST160F-1010001

Stud Bolt M6x113

2

106 ST160F-1130002-CPE

Insulator Packing

1

107 ST168F-1130001

Insulator, Carburetor

1

108 ST160F-1130003-CPE

Carburetor Packing

1

109 ST168F-2-1131000-G

Carburetor

1

110 ST160F-1130100

Choke Lever

1

111 ST160F-1130004

Carburetor Washer

1

112 168 .091100 .34

Base, Air Cleaner

1

113 GB5789-FB6-20

Flange Bolt M6x20

4

114 168 .091003 .34

Element, Air Cleaner

1

115 168 .091200 .34

Cover, Air Cleaner

1

116 ST168F-1090100-C

Air Cleaner Cover Nut

2

117 ST160F-1070100H

Fuel Tank Cap

1

118 ST160F-1070006

Fuel Filter, Fuel Tank

1

119 GB5789-FB6-29

Flange Bolt M6x29

1

120 GB93-LW-6

Lock Washer ø6

4

121 168 .071000 .35

Fuel Tank 

1

122 ST152FD-1070200

Fuel Filter

1

123 ST1P68F-1070006-F

Clip ø10 .5

1

124 ST168F-1070200-G

Fuel Valve

1

125 ST168F-1070005-G

Tube, II

1

126 168 .070010 .34

Shroud, Fuel Tank

1

127 21 .001000 .00

Switch

1

128 ST168F-1070003-G

Fuel Valve Knob

1

129 GB818-88-B4-12

Bolt M4x12

1

130 GB5789-FB5-12

Flange Bolt M5x12

1

131 ST188FD-1070006A

Clip ø8

3

132 ST168F-1070004-G

Tube, I

1

Summary of Contents for 92208

Page 1: ...OG SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MA...

Page 2: ...www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are alway...

Page 3: ...intenance 13 Changing the Hydraulic Oil and Oil Filter 14 Cleaning 15 Maintenance Schedule 15 Storage 15 Log Splitter Storage 15 Engine stored for Less than 30 Days 15 Engines Stored for Over 30 Days...

Page 4: ...ate and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...ure to follow instructions could result in serious injury or death WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or oth...

Page 7: ...spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition DANGER Safety Rules Skin injection hazard High pressure hydraulic oil c...

Page 8: ...tor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log...

Page 9: ...each use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol...

Page 10: ...roke Rated to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV...

Page 11: ...ace splitting beam lock pin removed in step 1 to secure beam in horizontal position G A B D C G E F Log Splitter Location Cont d Add Hydraulic Oil 1 Make sure the log splitter is on a flat level surfa...

Page 12: ...n the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately 6 mm in of space for fuel expansion 6 Screw on the fuel cap and wipe away any spi...

Page 13: ...serious injury or death Always adjust your towing speed according to the terrain and conditions 4 Always disconnect the log splitter from the towing vehicle before operating Log Splitter Location This...

Page 14: ...ed while the engine is running DO NOT change the splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT...

Page 15: ...dge while it is retracting NOTE Log Splitter Operation 1 ALWAYS wear ear and eye protection protective clothing and safety gear 2 Block tires and put both support legs in the DOWN position to prevent...

Page 16: ...0 028 0 031 in Log Splitter Maintenance Make certain that the log splitter is kept clean and stored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT e...

Page 17: ...ghten to 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hours of use Then ev...

Page 18: ...Maintenance section 4 Drain all fuel completely from the fuel line and carburetor to prevent gum from forming 5 Add a fuel stabilizer into the fuel tank 6 Change the oil 7 The fuel valve needs to be...

Page 19: ...in Cylinder rod size 4 cm 1 57 in Hydraulic Fluid Type 10W AW32 ASLE H 150 ISO 32 Gear Pump 2 stage Max pressure 3500 psi Max flow capacity 41 6 LPM 11 GPM Control Valve Detent auto return Overall Dim...

Page 20: ...12 13 16 17 13 8 21 18 20 19 81 82 43 25 27 35 70 68 23 22 67 69 5 4 72 64 62 61 60 71 57 58 59 65 66 14 26 15 24 36 37 38 39 41 40 40 42 20 19 43 44 56 52 53 54 55 46 19 20 51 50 47 49 48 31 34 33 3...

Page 21: ...2 65 O Ring 10 2 65 1 38 PMJ22G 21 Outlet Connector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 40 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB5781 B8 30 Bolt M8 30 4 Part Number Description Qty...

Page 22: ...19 REV 92208 20120717 ENGLISH 92208 Engine Parts Diagram Specifications...

Page 23: ...Pin Clip 2 63 ST168F 1050200 Oil Ring Set 1 64 ST168F 1050006 Second Ring Set 1 65 ST168F 1050007 First Piston Ring Chrome 1 66 ST168F 2 1030009 G Cylinder Head Gasket 1 67 152FMD 1001007 Dowel Pin 10...

Page 24: ...ated area Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debr...

Page 25: ...tallation Use and Maintenance This warranty will not apply to parts and or labour if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits...

Page 26: ...period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner yo...

Page 27: ...ll be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 28: ...which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Eq...

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