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Warranty 

Rev 46516-20100426 E

 

 

23

 

Warranty 

CHAMPION POWER EQUIPMENT 

2 YEAR LIMITED WARRANTY 
Effective September 1, 2006. Replaces all 

undated warranties and all warranties dated 
before September 1, 2006. 

Warranty Qualifications 

Champion Power Equipment (CPE) will register 
this warranty upon receipt of your Warranty 

Registration Card and a copy of your sales receipt 

from one of CPE's retail locations as proof of 
purchase. 

Please submit your warranty registration and 
your proof of purchase within ten (10) days of the 

date of purchase. 

Repair/Replacement Warranty 

CPE warrants to the original purchaser that the 

mechanical and electrical components will be free 
of defects in material and workmanship for a 

period of two (2) years from the original date of 

purchase (90 days for commercial & industrial 
use). Transportation charges on product 

submitted for repair or replacement under this 
warranty are the sole responsibility of the 

purchaser. This warranty only applies to the 
original purchaser and is not transferable. 

Do not return the unit to the place 
of purchase 

Contact CPE's Technical Service and CPE will 

troubleshoot any issue via phone or e-mail.  If the 
problem is not corrected by this method, CPE 

will, at its option, authorize evaluation, repair or 
replacement of the defective part or component 

at a CPE Service Center.  CPE will provide you 
with a case number for warranty service.  Please 

keep it for future reference.  Repairs or 

replacements without prior authorization, or at 
an unauthorized repair facility, will not be 

covered by this warranty. 

Warranty Exclusions 

This warranty does not cover the following 

repairs and equipment: 

Normal Wear 

Generators need periodic parts and service to 
perform well. This warranty does not cover repair 

when normal use has exhausted the life of a part 
or the equipment as a whole. 

Installation, Use and Maintenance 

This warranty will not apply to parts and/or labor 

if this generator is deemed to have been misused, 
neglected, involved in an accident, abused, loaded 

beyond the generator’s limits, modified, installed 

improperly or connected incorrectly to any 

electrical component. Normal maintenance such 
as spark plugs, air filters, adjustments, fuel 

system cleaning and obstruction due to buildup is 
not covered by this warranty.  

Other Exclusions 

This warranty excludes: 

Cosmetic defects such as paint, decals, etc. 
Wear items such as filter elements, o-rings, etc. 

Accessory parts such as starting batteries, and 
storage covers. 

Failures due to acts of God and other force 
majeure events beyond the manufacturer’s 

control. 

Problems cause by parts that are not original 
Champion Power Equipment parts. 

This warranty does not apply to generators used 
for prime power in place of a utility. 

Limits of Implied Warranty and 
Consequential Damage 

Champion Power Equipment disclaims any 
obligation to cover any loss of time, use of this 

product, freight, or any incidental or 

consequential claim by anyone from using this 
generator. THIS WARRANTY IS IN LIEU OF 

ALL OTHER WARRANTIES, EXPRESS OR 
IMPLIED, INCLUDING WARRANTIES OF 

MERCHANTABILITY OR FITNESS FOR A 
PARTICULAR PURPOSE  

A unit provided as an exchange will be subject to 
the warranty of the original unit. The length of 

the warranty governing the exchanged unit will 

remain calculated by reference to the purchase 
date of the original unit. 

This warranty gives you certain legal rights which 
may change from state to state. Your state may 

also have other rights you may be entitled to that 
are not listed within this warranty. 

Contact Information 

Address 

Champion Power Equipment, Inc. 

Customer Service 
10006 Santa Fe Springs Rd. 

Santa Fe Springs, CA 90670 

Customer Service 

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) 
Toll Free: 1-877-338-0999 

Fax no.: 1-562-236-9429 

Technical Service 

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) 
Toll Free: 1-877-338-0999 

[email protected] 

 

Summary of Contents for 46516

Page 1: ...USA Made in China www championpowerequipment com 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owner s Manual...

Page 2: ......

Page 3: ...agement 12 Wattage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plug 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance...

Page 4: ......

Page 5: ...sories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our w...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...y Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or...

Page 8: ...e away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninten...

Page 9: ...Tank 4 0 gallon capacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and...

Page 10: ...ist Lock This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3500 Watts of power Protected by a 25 A circuit breaker 5 120 V 30 A Recreational Vehicle RV Receptacle Thi...

Page 11: ...tor ships with the following parts Generator Cover Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece Wheel Kit Han...

Page 12: ...ools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Before adding oil to the engine tip the generator slowly so that the e...

Page 13: ...ure to install the spark arrester may result in an increased risk of fire Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended typ...

Page 14: ...ion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank Grounding Your gener...

Page 15: ...ssors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Ob...

Page 16: ...for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator Ca...

Page 17: ...000 Water Heater 4000 Security System 180 AM FM Radio 300 Garage Door Opener 1 2 HP 500 600 Battery Charger 12V DC 110 Heating Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 H...

Page 18: ...drain plug with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap...

Page 19: ...adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily...

Page 20: ...completely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylind...

Page 21: ...15 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a13 16 long reach plug 21mm Intermittent use les...

Page 22: ...Specifications 18 Rev 46516 20100426 E Parts Diagram...

Page 23: ...AVR 1 22 GB5783 M5 16 Bolt M5 16 4 23 GB93 5 Spring Washer 5 3 24 GB97 1 5 Washer 5 3 25 ST02FD 02100009 Brush Assembly 1 26 ST02FD 02100001 2 5 Flange Bolt M6 158 4 27 GB93 6 Spring Washer 6 4 28 GB...

Page 24: ...D 1151110 B Handle 1 68 ST02FD 05212002 Build Up 1 69 ST02FD 05202003 Conduit 1 70 ST02FD 05212001 Build up 1 71 GB823 M5 38 Screw M5 38 3 72 GB848 5 Washer 5 3 73 ST02FD 05202002 Control Box 1 74 GB5...

Page 25: ...Specifications Rev 46516 20100426 E 21 Wiring Diagram...

Page 26: ...pply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cabl...

Page 27: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Page 28: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 29: ...ty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replac...

Page 30: ...r the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by C...

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