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Safety Rules 

4                                                                                               Rev 41331-20110330 English 

 

 WARNING  

Operation of This Equipment May Create Sparks 
That Can Start Fires Around Dry Vegetation. 

A Spark Arrestor May be Required. The Operator 
Should Contact Local Fire Agencies For Laws or 
Regulations Relating to Fire Prevention 
Requirements. 

 

 DANGER 

Fuel and fuel vapors are highly flammable and 
extremely explosive. 

Fire or explosion can cause severe burns or 
death.  

Unintentional startup can result in entanglement, 
traumatic amputation or laceration.  

When adding or removing fuel 

Turn the generator off and let it cool for at least 
two minutes before removing the fuel cap. 
Loosen the cap slowly to relieve pressure in the 
tank. 
Only fill or drain fuel outdoors in a well-ventilated 
area. 
DO NOT overfill the fuel tank. 
Always keep fuel away from sparks, open flames, 
pilot lights, heat and other sources of ignition. 
DO NOT light or smoke cigarettes. 

When starting the generator 

DO NOT attempt to start a damaged generator.  
Make certain that the gas cap, air filter, spark 
plug, fuel lines and exhaust system are properly 
in place. 
Allow spilled fuel to evaporate fully before 
attempting to start the engine. 
Make certain that the generator is resting firmly 
on level ground. 

When operating the generator: 

DO NOT move or tip the generator during 
operation. 
DO NOT tip the generator or allow fuel or oil to 
spill. 

When transporting or servicing the 

generator: 

Make certain that the fuel shutoff valve is in the 
off position and the fuel tank is empty. 
Disconnect the spark plug wire. 

When storing the generator: 

Store away from sparks, open flames, pilot lights, 
heat and other sources of ignition. 

 

 WARNING 

Rapid retraction of the starter cord will pull hand 
and arm towards the engine faster than you can 
let go. 

Unintentional startup can result in entanglement, 
traumatic amputation or laceration.  

Broken bones, fractures, bruises or sprains could 
result. 

When starting engine, pull the starter cord slowly 
until resistance is felt and then pull rapidly to 
avoid kickback. 
DO NOT start or stop the engine with electrical 
devices plugged in. 

 

 CAUTION 

Exceeding the generator’s running capacity can 
damage the generator and/or electrical devices 
connected to it 

DO NOT overload the generator. 
Start the generator and allow the engine to 
stabilize before connecting electrical loads. 
Connect electrical equipment in the off position, 
and then turn them on for operation.

 

Turn electrical equipment off and disconnect 
before stopping the generator.

 

DO NOT tamper with the governed speed. 

 

DO NOT modify the generator in any way.

 

 

 CAUTION  

Improper treatment or use of the generator can 
damage it, shorten its life and void your 
warranty. 

Use the generator only for intended uses.

 

Operate only on level surfaces.

 

DO NOT expose generator to excessive moisture, 
dust, or dirt.

 

DO NOT allow any material to block the cooling 
slots.

 

If connected devices overheat, turn them off and 
disconnect them from the generator.

 

DO NOT use the generator if:

 

 

Electrical output is lost

 

 

Equipment sparks, smokes or emits flames

 

 

Equipment vibrates excessively

 

Summary of Contents for 41331

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 7000 Peak Watts 6000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

Page 2: ......

Page 3: ...ence Chart 1 2SHUDWLRQ DW LJK OWLWXGH 3 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 14 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintena...

Page 4: ......

Page 5: ...pment Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please...

Page 6: ...n imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or s...

Page 7: ...rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator pro...

Page 8: ...hutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignit...

Page 9: ...apacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris fro...

Page 10: ...120 240 V 30 A Twist Lock protected by a 30 A push to reset circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC 60 Hz single phase loads requiring up to 25 A or 6...

Page 11: ...eces Vibration Mounts 2 pieces Handle Assembly 1 Set Support Leg 1 piece Handle Locking pins 2 pieces Bolt Kit Flat Washers 2 pieces Cap Screws and Nuts 10 sets Axle bushing 2 pieces Washers 4 pieces...

Page 12: ...2 Slide the M10x125 wheel bolt through the washer axle bushing and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repeat steps 2 4 to attach the seco...

Page 13: ...ommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remove oil fill cap...

Page 14: ...ling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator can result in electric s...

Page 15: ...e equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Starting the Engine 1 Make certain the generat...

Page 16: ...ad for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator...

Page 17: ...um altitude can damage the engine For operation at lower elevations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emi...

Page 18: ...cap dipstick to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the...

Page 19: ...Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 ho...

Page 20: ...rom the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the...

Page 21: ...lons 25 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a 3 4 19 mm long reach plug Use the spark pl...

Page 22: ...Specifications 18 Rev 41331 20110330 English Parts Diagram...

Page 23: ...52030 CPE AVR 1 22 ST02FD 02100008 Brush Support Plate 1 23 ST05FD 1152035 Brush Assembly 1 24 ST05FD 1152002 End Cover 1 25 ST05FD 1152004 5 Flange Bolt M6 179 4 26 ST05FD 1152003 5 Stator Cover 1 27...

Page 24: ...sher 8 2 76 GB6175 M8 Nut M8 2 77 GB5789 M6 12 Flange Bolt M6 12 2 78 ST168FD 1100003 CARB SAI Valve Washer 1 79 ST168FD 1100300 CARB SAI Valve 1 80 ST188FD 1100002 CARB Muffler 1 81 ST188FD 1100103 M...

Page 25: ...ank Wing 2 110 ST188FD 1744002 T Wheel 2 111 ST36QXG 03000002 Bushing 10 5 69 5 2 112 GB96 10 Washer 10 2 113 GB5782 M10 125 Bolt M10 125 2 114 ST02FD 1152010 5 Grounding Wire 1 115 GB97 1 6 Washer 6...

Page 26: ...Specifications 22 Rev 41331 20110330 English Wiring Diagram...

Page 27: ...overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly conne...

Page 28: ...n Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits...

Page 29: ...S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your e...

Page 30: ...s scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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