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Champion Power Equipment 41331, Owner'S Manual And Operating Instructions

Get the Champion Power Equipment 41331 owner's manual and operating instructions to ensure proper use of your generator. Easily download the manual for free from manualshive.com to access important information on maintenance, troubleshooting, and safety precautions. Keep your equipment in peak condition with the help of this comprehensive manual.

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Specifications 

20                                                                                              Rev 41331-20110330 English

No. 

Part Number   

Description 

Qty. 

52 ST168FD-1070408-CARB 

Clip 

2 

53 509.070014.00 

rollover 

valve 

hose 

1 

54 

GB5789 M8×12 

Flange Bolt M8×12 

4 

55 ST188FD-1160400-CARB 

Canister 

1 

56 

ST05FD-1180011-CARB  

Charcoal Canister 

1 

57 ST168FD-1160305-CARB 

90° 

Elbow 

1 

58 ST188FD-1070006A 

Clip 

2 

59 ST173F-1070001-CPE 

Fuel 

Tube 

1 

60 ST02FD-04160000 

Fuel 

Cock 

1 

61 509.071000.35 

Fuel 

Tank 

1 

62 

GB819 M5×10 

Screw M5×10 

2 

63 

ST05FD-04711200-CARB 

Fuel Meter Assembly 

1 

64 ST168F-1070400-K 

Rollover 

Valve 

1 

65 

168.070100.01 

Fuel Tank Cap 

1 

66 

GB5789  M6×20 

Flange Bolt M6×20 

4 

67 ST02FD-04100014 

Washer 

ø6 

4 

68 ST02FD-04100010 

Tank 

Grommet 

4 

69 ST188FD-1100001-G 

Muffler 

Gasket 

2 

70 

ST188FD-1101100-GC 

Exhaust Pipe, CARB 

1 

71 

GB16674  M8×25 

Flange Bolt M8×25 

2 

72 

ST188FD-1090006 

Air Cleaner Stay 

1 

73 

GB6177 M6 

Nut M6 

1 

74 

GB848  8 

Washer ø8 

2 

75 

GB93 8 

Lock Washer ø8 

2 

76 

GB6175 M8 

Nut M8 

2 

77 

GB5789  M6×12 

Flange Bolt M6×12 

2 

78 

ST168FD-1100003-CARB 

SAI Valve Washer 

1 

79 ST168FD-1100300-CARB 

SAI 

Valve 

1 

80 ST188FD-1100002-CARB 

Muffler 

1 

81 

ST188FD-1100103 

Muffler Outer Protector 

1 

82 

ST188FD-1100104 

Muffler Life Protector 

1 

83 

ST188FD-1180121 

Spark Arrester Assembly 

1 

84 

ST188FD-1100010-88 

Spark Arrester Cover 

1 

85 

GB818 M5×14 

Flange Bolt M5×14 

2 

86 

GB93  5 

Lock Washer ø5 

8 

87 

ST188FD-1100107-G 

Muffler Inner Protector 

1 

88 

GB5789 M8×20 

Flange Bolt M8×16 

2 

89 ST188FD-1101200 

Muffler 

Stay 

1 

90 

GB5789 M8×20 

Flange Bolt M8×20 

2 

91 

GB5789 M8×50 

Flange Bolt M8×50 

2 

92 ST188FD-1740001-C 

Washer 

4 

93 ST188FD-1745000-C 

Pin 

2 

94 ST188FD-1741000-C 

Handle 

2 

95 ST188FD-1741002-C 

Handle 

Cover 

2 

96 ST168FD-1750002-C6 

Battery 

Wire, 

Positive 

1 

97 

ST168FD-1750002-C7 

Battery Wire, Negative 

1 

98 ST05FD-03011112 

Jacket 

3 

99 

GB62 M6 

Nut M6 

2 

100 

ST05FD-03021111 

Battery Setting Plate 

1 

101 FM12180 

Battery 

1 

102 ST05FD-03021104 

Bolt 

M6 

2 

103 ST05FD-03021110 

Battery 

Guard 

1 

104 

GB5789 M8X50 

Flange Bolt M8×50 

2 

105 

GB5789 M8X25 

Flange Bolt M8×25 

2 

Summary of Contents for 41331

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 7000 Peak Watts 6000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

Page 2: ......

Page 3: ...ence Chart 1 2SHUDWLRQ DW LJK OWLWXGH 3 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 14 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintena...

Page 4: ......

Page 5: ...pment Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please...

Page 6: ...n imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or s...

Page 7: ...rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator pro...

Page 8: ...hutoff valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignit...

Page 9: ...apacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris fro...

Page 10: ...120 240 V 30 A Twist Lock protected by a 30 A push to reset circuit breaker on each 120 Volt leg of the receptacle This receptacle powers 240 Volt AC 60 Hz single phase loads requiring up to 25 A or 6...

Page 11: ...eces Vibration Mounts 2 pieces Handle Assembly 1 Set Support Leg 1 piece Handle Locking pins 2 pieces Bolt Kit Flat Washers 2 pieces Cap Screws and Nuts 10 sets Axle bushing 2 pieces Washers 4 pieces...

Page 12: ...2 Slide the M10x125 wheel bolt through the washer axle bushing and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repeat steps 2 4 to attach the seco...

Page 13: ...ommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remove oil fill cap...

Page 14: ...ling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator can result in electric s...

Page 15: ...e equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Starting the Engine 1 Make certain the generat...

Page 16: ...ad for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the ignition switch to the Off position 4 Turn the fuel valve to the Off position Do Not Overload Generator...

Page 17: ...um altitude can damage the engine For operation at lower elevations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emi...

Page 18: ...cap dipstick to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the...

Page 19: ...Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 ho...

Page 20: ...rom the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the...

Page 21: ...lons 25 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a 3 4 19 mm long reach plug Use the spark pl...

Page 22: ...Specifications 18 Rev 41331 20110330 English Parts Diagram...

Page 23: ...52030 CPE AVR 1 22 ST02FD 02100008 Brush Support Plate 1 23 ST05FD 1152035 Brush Assembly 1 24 ST05FD 1152002 End Cover 1 25 ST05FD 1152004 5 Flange Bolt M6 179 4 26 ST05FD 1152003 5 Stator Cover 1 27...

Page 24: ...sher 8 2 76 GB6175 M8 Nut M8 2 77 GB5789 M6 12 Flange Bolt M6 12 2 78 ST168FD 1100003 CARB SAI Valve Washer 1 79 ST168FD 1100300 CARB SAI Valve 1 80 ST188FD 1100002 CARB Muffler 1 81 ST188FD 1100103 M...

Page 25: ...ank Wing 2 110 ST188FD 1744002 T Wheel 2 111 ST36QXG 03000002 Bushing 10 5 69 5 2 112 GB96 10 Washer 10 2 113 GB5782 M10 125 Bolt M10 125 2 114 ST02FD 1152010 5 Grounding Wire 1 115 GB97 1 6 Washer 6...

Page 26: ...Specifications 22 Rev 41331 20110330 English Wiring Diagram...

Page 27: ...overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly conne...

Page 28: ...n Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits...

Page 29: ...S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your e...

Page 30: ...s scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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