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12

INSTALLATION STEP 1

Determine the Header Bracket
Location

Installation procedures vary according to garage door
types. Follow the instructions which apply to your
door.

SECTIONAL DOOR
AND ONE-PIECE DOOR WITH TRACK

1. Close the door and mark the inside vertical

centerline of the garage door.

2. Extend the line onto the header wall above the

door.

You can fasten the header bracket within 4 feet
of the left or right of the door center only if a
torsion spring or center bearing plate is in the
way; or you can attach it to the ceiling (see
page 14) when clearance is minimal. (It may be
mounted on the wall upside down if necessary,
to gain approximately 1/2".)

If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as
shown here and on page 13.

3. Open your door to the highest point of travel as

shown. Draw an intersecting horizontal line on the
header wall 2" above the high point. This height
will provide travel clearance for the top edge of the
door.

Proceed to Step 2, page 14.

One-piece

door with

horizontal

track 

To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to

structural support on header wall or ceiling, otherwise
garage door might not reverse when required. DO NOT
install header bracket over drywall.

• Concrete anchors MUST be used if mounting header

bracket or 2x4 into masonry.

• NEVER try to loosen, move or adjust garage door,

springs, cables, pulleys, brackets, or their hardware, all
of which are under EXTREME tension. 

• ALWAYS call a trained door systems technician if

garage door binds, sticks, or is out of balance. An
unbalanced garage door might not reverse when
required.

Header Wall

Ceiling

Track

Highest Point
of Travel

Door

2"

Sectional door
with curved
track

Door

Track

Header Wall

Highest Point
of Travel

2"

Vertical
Centerline

Finished
Ceiling

Vertical
Centerline

Header
Wall

2x4

Structural
Supports

WARNING

Summary of Contents for Power Drive PD600 Series

Page 1: ...near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are required to ensure safe operation The m...

Page 2: ...d door control 32 To open the door manually 32 Care of your garage door opener 33 Having a problem 34 Programming Pages 35 36 To add a hand held remote control 35 To erase all codes 35 Multi function...

Page 3: ...kets or their hardware all of which are under EXTREME tension Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement P...

Page 4: ...in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to inst...

Page 5: ...aight Door Arm Curved Door Arm Trolley Emergency Release Rope Handle T rail Garage Door Cable Header Wall Chain 5 Planning Continued ONE PIECE DOOR INSTALLATIONS Generally a one piece door does not re...

Page 6: ...l LOCK LIGHT 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White White Black Bell Wire attached Safety Sensor Bracket 2 Model PD600 1 Model PD600 2K 2 SECURITY Keyless...

Page 7: ...20 x 7 16 12 Nut 5 16 18 5 Washered Screw 5 16 18 x 1 2 2 mounted in motor unit Carriage Bolts 1 4 20 x 1 2 12 Hex Screw 5 16 18 x 7 8 3 Master Link 2 Ring Fastener 3 Threaded Trolley Shaft 1 Lock Was...

Page 8: ...ersals 3 Assemble lock nuts ensure alignment and tighten NOTE If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against nuts 4 Position t...

Page 9: ...ounted in the top of the motor unit Align the holes in the back section of the T rail with the holes in the motor unit Fasten the rail with the two washered screws previously removed Tighten securely...

Page 10: ...master link to connect the chain to the flat end of the shaft Figure 1 Check to make sure the chain is not twisted 5 Remove the screwdriver ATTACHING THE SPROCKET COVER Insert the back tab in the slot...

Page 11: ...lanced door may not reverse when required and could result in severe injury or death 3 All repairs to cables spring assemblies and other hardware MUST be made by a trained door systems technician befo...

Page 12: ...of travel as shown Draw an intersecting horizontal line on the header wall 2 above the high point This height will provide travel clearance for the top edge of the door Proceed to Step 2 page 14 One p...

Page 13: ...shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example 3 Close the door and draw an intersecting horizontal line on...

Page 14: ...arage Door Travel Vertical Center Line Header Wall Garage Door UP CEILING MOUNT ONLY Wall Mounting Holes Optional Wall Mounting Holes The nail hole is for positioning only You must use lag screws to m...

Page 15: ...NSTALLATION STEP 3 Attach the T Rail to the Header Bracket Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE If the door spring is in the...

Page 16: ...venient for setting an ideal door to T rail distance Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place a 2x4 laid...

Page 17: ...il is centered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header brac...

Page 18: ...umbs against upper corners of cover on back side of door control Fig 4 Fasten with 6ABx1 1 4 self tapping screws standard installation or 6 32x1 machine screws into gang box as follows Drill and insta...

Page 19: ...own Secure with an overhand knot at least 1 from the end of the rope to prevent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so...

Page 20: ...rd Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded R...

Page 21: ...Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional ga...

Page 22: ...e track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Place the bracket against the wall with curved arms facing the...

Page 23: ...the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicato...

Page 24: ...s follows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the...

Page 25: ...he door if required for your installation Refer to the dotted line optional placement drawing Header Wall Vertical Centerline of Garage Door Finished Ceiling Optional Placement of Door Bracket Header...

Page 26: ...r apart as possible to increase door arm rigidity Figure 3 Hole alignment alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reco...

Page 27: ...als 2 of trolley travel Closed door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 5 complete turns 27 Door Arm Fully Open Trolley Door Arm Connector Hole Closed...

Page 28: ...ep 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely and the trolley b...

Page 29: ...ntrol clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount r...

Page 30: ...the door reverses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment IMPORTANT SAFETY CHECK Repeat Adjustment Steps 1 2 and 3 afte...

Page 31: ...ess Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your opener with any of the following The hand held Re...

Page 32: ...ooner The 4 1 2 minute interval can be changed to 1 1 2 2 1 2 or 3 1 2 minutes as follows Press and hold the Lock button until the light blinks about 10 seconds A single blink indicates that the timer...

Page 33: ...sn t operate from either the Door Control or the remote control Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some outle...

Page 34: ...djustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel 11 The door reverses for no ap...

Page 35: ...ulti Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard KG KG 1 3 9 7...

Page 36: ...the present PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once...

Page 37: ...7 KEY PART NO NO DESCRIPTION 1 41A5273 14 Multi function door control panel 2 41A5056 18 Multi function remote control housing only no circuit board 3 10A20 3V2032 Lithium battery 4 29B137 Transmitte...

Page 38: ...175B88 Light socket 7 108D34 Lens 8 30B363 Capacitor 1 2HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws KEY PART NO NO DESCRIPTION 11 41D3058 Universal replacement motor bracket assem...

Page 39: ...SECURITY Multi Function Mini Remote Control With key ring and Velcro fastening strip 940CB 10 foot Rail Extension Kit To allow a 10 foot door to open fully 8710CB SECURITY Multi Function Remote Contro...

Page 40: ...o our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of...

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