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26

INSTALLATION STEP 12

Connect Door Arm to Trolley

Follow instructions which apply to your door type as
illustrated below and on the following page.

SECTIONAL DOORS ONLY

• Make sure garage door is fully closed. Pull the

emergency release handle to disconnect the outer
trolley from the inner trolley. Slide the outer trolley
back (away from the door) about 2" as shown in
Figures 1, 2 and 3.

• Figure 1:

– Fasten straight door arm section to outer trolley

with the 5/16"x1" clevis pin. Secure the
connection with a ring fastener.

– Fasten curved section to the door bracket in the

same way, using the 5/16"x1-1/4" clevis pin.

• Figure 2:

– Bring arm sections together. Find two pairs of

holes that line up and join sections. Select holes
as far apart as possible to increase door arm
rigidity.

• Figure 3, Hole alignment alternative:

– If holes in curved arm are above holes in straight

arm, disconnect straight arm. Cut about 6" from
the solid end. Reconnect to trolley with cut end
down as shown.

– Bring arm sections together.

– Find two pairs of holes that line up and join with

screws, lock washers and nuts.

• Proceed to Adjustment Step 1, page 28. Trolley will

re-engage automatically when opener is operated.

Ring 
Fastener

Door
Bracket

Clevis Pin
5/16"x1-1/4"

Curved
Door Arm

Straight
Door Arm

Clevis Pin
5/16"x1"

Inner Trolley

Outer Trolley

Lock
Washers
5/16"

Nuts
5/16"-18

Door Bracket

Screws
5/16"-18x7/8"

Emergency
Release
Handle

Lock
Washers
5/16"

Nuts
5/16"-18

Screws
5/16"-18x7/8"

Cut This End

Figure 1

Figure 2

Figure 3

Lock Washer 5/16"

Nut 5/16"-18

Ring Fastener

Hex Screw
5/16"-18x7/8"

Clevis Pin
5/16"x1" (Trolley)

Clevis Pin
5/16"x1-1/4" 
(Door Bracket)

HARDWARE SHOWN ACTUAL SIZE

Summary of Contents for Power Drive PD600 Series

Page 1: ...near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are required to ensure safe operation The m...

Page 2: ...d door control 32 To open the door manually 32 Care of your garage door opener 33 Having a problem 34 Programming Pages 35 36 To add a hand held remote control 35 To erase all codes 35 Multi function...

Page 3: ...kets or their hardware all of which are under EXTREME tension Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing and operating garage door opener to avoid entanglement P...

Page 4: ...in your garage If so a support bracket and additional fastening hardware may be required Installation Step 10 Depending upon garage construction extension brackets or wood blocks may be needed to inst...

Page 5: ...aight Door Arm Curved Door Arm Trolley Emergency Release Rope Handle T rail Garage Door Cable Header Wall Chain 5 Planning Continued ONE PIECE DOOR INSTALLATIONS Generally a one piece door does not re...

Page 6: ...l LOCK LIGHT 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White White Black Bell Wire attached Safety Sensor Bracket 2 Model PD600 1 Model PD600 2K 2 SECURITY Keyless...

Page 7: ...20 x 7 16 12 Nut 5 16 18 5 Washered Screw 5 16 18 x 1 2 2 mounted in motor unit Carriage Bolts 1 4 20 x 1 2 12 Hex Screw 5 16 18 x 7 8 3 Master Link 2 Ring Fastener 3 Threaded Trolley Shaft 1 Lock Was...

Page 8: ...ersals 3 Assemble lock nuts ensure alignment and tighten NOTE If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against nuts 4 Position t...

Page 9: ...ounted in the top of the motor unit Align the holes in the back section of the T rail with the holes in the motor unit Fasten the rail with the two washered screws previously removed Tighten securely...

Page 10: ...master link to connect the chain to the flat end of the shaft Figure 1 Check to make sure the chain is not twisted 5 Remove the screwdriver ATTACHING THE SPROCKET COVER Insert the back tab in the slot...

Page 11: ...lanced door may not reverse when required and could result in severe injury or death 3 All repairs to cables spring assemblies and other hardware MUST be made by a trained door systems technician befo...

Page 12: ...of travel as shown Draw an intersecting horizontal line on the header wall 2 above the high point This height will provide travel clearance for the top edge of the door Proceed to Step 2 page 14 One p...

Page 13: ...shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example 3 Close the door and draw an intersecting horizontal line on...

Page 14: ...arage Door Travel Vertical Center Line Header Wall Garage Door UP CEILING MOUNT ONLY Wall Mounting Holes Optional Wall Mounting Holes The nail hole is for positioning only You must use lag screws to m...

Page 15: ...NSTALLATION STEP 3 Attach the T Rail to the Header Bracket Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE If the door spring is in the...

Page 16: ...venient for setting an ideal door to T rail distance Raise the opener onto a stepladder You will need help at this point if the ladder is not tall enough Open the door all the way and place a 2x4 laid...

Page 17: ...il is centered over the door or in line with the header bracket if the bracket is not centered above the door 7 Remove the 2x4 Operate the door manually If the door hits the rail raise the header brac...

Page 18: ...umbs against upper corners of cover on back side of door control Fig 4 Fasten with 6ABx1 1 4 self tapping screws standard installation or 6 32x1 machine screws into gang box as follows Drill and insta...

Page 19: ...own Secure with an overhand knot at least 1 from the end of the rope to prevent slipping Thread the other end of the rope through the hole in the release arm of the outer trolley Adjust rope length so...

Page 20: ...rd Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded R...

Page 21: ...Either can be installed on the left or right of the door as long as the sun never shines directly into the receiving eye lens The mounting brackets are designed to clip onto the track of sectional ga...

Page 22: ...e track as shown in Figure 1 If your door track will not support the bracket securely wall installation is recommended Wall installation Place the bracket against the wall with curved arms facing the...

Page 23: ...the sending eye wing nut and readjust aiming directly at the receiving eye Lock in place Loosen the receiving eye wing nut and adjust sensor until it receives the sender s beam When the green indicato...

Page 24: ...s follows depending on your door s construction Metal or light weight doors using a vertical angle iron brace between the door panel support and the door bracket Drill 3 16 fastening holes Secure the...

Page 25: ...he door if required for your installation Refer to the dotted line optional placement drawing Header Wall Vertical Centerline of Garage Door Finished Ceiling Optional Placement of Door Bracket Header...

Page 26: ...r apart as possible to increase door arm rigidity Figure 3 Hole alignment alternative If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reco...

Page 27: ...als 2 of trolley travel Closed door adjustment decrease DOWN travel limit Turn the DOWN limit adjustment screw clockwise 5 complete turns 27 Door Arm Fully Open Trolley Door Arm Connector Hole Closed...

Page 28: ...ep 2 If the door does not close completely Increase down travel Turn the down limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely and the trolley b...

Page 29: ...ntrol clockwise Make small adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount r...

Page 30: ...the door reverses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment IMPORTANT SAFETY CHECK Repeat Adjustment Steps 1 2 and 3 afte...

Page 31: ...ess Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your opener with any of the following The hand held Re...

Page 32: ...ooner The 4 1 2 minute interval can be changed to 1 1 2 2 1 2 or 3 1 2 minutes as follows Press and hold the Lock button until the light blinks about 10 seconds A single blink indicates that the timer...

Page 33: ...sn t operate from either the Door Control or the remote control Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some outle...

Page 34: ...djustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel 11 The door reverses for no ap...

Page 35: ...ulti Function Door Control all three buttons are held 4 Release buttons when the motor unit lights blink It has learned the code If light bulbs are not installed two clicks will be heard KG KG 1 3 9 7...

Page 36: ...the present PIN then press and hold the button The opener light will blink twice Release the button 2 Press the new 4 digit PIN you have chosen then press Enter The motor unit lights will blink once...

Page 37: ...7 KEY PART NO NO DESCRIPTION 1 41A5273 14 Multi function door control panel 2 41A5056 18 Multi function remote control housing only no circuit board 3 10A20 3V2032 Lithium battery 4 29B137 Transmitte...

Page 38: ...175B88 Light socket 7 108D34 Lens 8 30B363 Capacitor 1 2HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws KEY PART NO NO DESCRIPTION 11 41D3058 Universal replacement motor bracket assem...

Page 39: ...SECURITY Multi Function Mini Remote Control With key ring and Velcro fastening strip 940CB 10 foot Rail Extension Kit To allow a 10 foot door to open fully 8710CB SECURITY Multi Function Remote Contro...

Page 40: ...o our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of...

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