background image

Header Wall

Vertical

Centerline

Vertical

Centerline of

Garage Door

2x4

Unfinished

Ceiling

Structural

Supports

2x4

OPTIONAL CEILING MOUNT

FOR HEADER BRACKET

• Close the door and mark the

inside vertical centerline of
your garage door. Extend the
line onto the header wall
above door.

If headroom clearance is
minimal, you can install the
header bracket on the ceiling.
See page 14.

• 

If you need to install the
header bracket on a 2x4 (on
wall or ceiling), use lag screws
(not supplied) to securely
fasten the 2x4 to structural
supports as shown.

Example

Distance from top of door 
(at highest point of travel) to floor...........................92"

Actual height of door .............................................-88"

Remainder................................................................4"

Add .........................................................................+8"

Bracket height on header wall ..............................=12"

(Measure UP from top of CLOSED door.)

Proceed to Step 2, page 14.

13

Header Wall

Highest Point

of Travel

Door

Distance

Jamb

Hardware

Door

Highest Point

of Travel

Header

Wall

Pivot

Distance

ONE-PIECE Door Without Track

• Open your door to the highest point of travel as

shown. Measure the distance from the top of the
door to the floor. Subtract the actual height of the
door. Add 8" to the remainder. (See Example.)

• Close the door and draw an intersecting horizontal

line on the header wall at the determined height.

If the total number of inches exceeds the height
available in your garage, use the maximum
height possible, or refer to page 14 for ceiling
installation.

One-piece door without track

pivot hardware

One-piece door without track

jamb hardware

Read the Safety Instructions on page 12. They also apply to doors without tracks.

Summary of Contents for Power Drive PD100C Series

Page 1: ...ety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener ar...

Page 2: ...25 Connect door arm to trolley sectional door 26 Connect door arm to trolley one piece door 27 Adjustment section pages 28 30 Travel limit adjustments 28 Force adjustments 29 Test the Protector Syste...

Page 3: ...usly injured or killed If your garage door binds sticks or is out of balance call for professional garage door service Garage doors door springs cables pulleys brackets and their hardware are under ex...

Page 4: ...r page 21 Depending upon garage construction extension brackets see Accessories or wood blocks may be needed to fasten sensors to mounting locations Step 10 page 22 Floor mounting of the safety revers...

Page 5: ...required Safety reversing sensor page 21 Depending on garage construction extension brackets see Accessories or wood blocks may be needed to fasten to mounting locations Step 10 page 22 Floor mounting...

Page 6: ...ets Header Bracket UP CEILING MOUNT ONLY Door Bracket SECURITY Single Function Remote Control Transmitter 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White White Blac...

Page 7: ...Bolts 1 4 20x1 2 2 Nut 5 16 18 6 Clevis Pin 5 16 x2 3 4 1 NOTICE Handle Insulated Staples 10 INSTALLATION Dry Wall Anchors 2 Clevis Pin 5 16 x1 1 Clevis Pin 5 16 x1 1 4 1 Hex Screw 5 16 18x7 8 4 Rope...

Page 8: ...door opener until instructed to do so Assembly Section Pages 8 11 When tightening the screws be sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener is operated Right W...

Page 9: ...E AND SIZE SCREW T Rail Back Section Cover Protection Bolt Hole Nut 5 16 18 Hex Screw 5 16 18x7 8 Lock Washer 5 16 9 Attach the trolley threaded shaft to the trolley with the lock washer and nuts as s...

Page 10: ...eeth engage the chain Continue forward to the trolley threaded shaft Figure 3 Use the second master link to connect the chain to the flat end of the shaft Check to make sure the chain is not twisted R...

Page 11: ...re injury or death Repairs to cables spring assemblies and other hardware must be made by a professional service person before installing opener 3 Disable all locks and remove all ropes connected to t...

Page 12: ...nimal It may be mounted on the wall upside down if necessary to gain approximately 1 2 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fas...

Page 13: ...acket height on header wall 12 Measure UP from top of CLOSED door Proceed to Step 2 page 14 13 Header Wall Highest Point of Travel Door Distance Jamb Hardware Door Highest Point of Travel Header Wall...

Page 14: ...use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Extend the vertical guideline onto the ceiling as...

Page 15: ...s a protective base If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the T rail to clear the spring Position the cable pulley bra...

Page 16: ...T rail If the top panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect the inner and outer sections The trolley can remain disconnected until Step 12 is co...

Page 17: ...o make sure the T rail is centered over the door or in line with the header bracket if the bracket is not centered above the door Remove the 2x4 Operate the door manually If the door hits the rail rai...

Page 18: ...lains how to use the door control Installation Step 6 Install the Door Control 18 Children operating or playing with a garage door opener can injure themselves or others The garage door could close an...

Page 19: ...ease only to disengage the trolley and if possible only when the door is closed Garage doors are heavy If the door is open when the handle is pulled the door could close inadvertently if it is not pro...

Page 20: ...r cover screws and set the cover aside Remove the attached 3 prong cord Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and th...

Page 21: ...cator light transmits an invisible light beam to the receiving eye with a green indicator light If an obstruction breaks the light beam while the door is closing the door will stop and reverse to full...

Page 22: ...curved arms facing the door Snap into place against the side of the track It should lie flush with the lip hugging the back edge of the track as shown in Figure 2 If your door track will not support t...

Page 23: ...rrect The sending eye orange indicator light will glow regardless of alignment or obstruction If the green indicator light in the receiving eye is off dim or flickering and the invisible light beam pa...

Page 24: ...e the bracket Position the bracket on the face of the door within the following limits A The top edge of the bracket 2 4 below the top edge of the door B The top edge of the bracket directly below any...

Page 25: ...rt Door Bracket All ONE PIECE Door Installation Procedure Center the bracket on the inside face of the door in line with the header bracket as shown Mark either the left and right or the top and botto...

Page 26: ...5 16 Nuts 5 16 18 Screws 5 16 18x7 8 Cut This End Inner Trolley Outer Trolley Figure 3 If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Re...

Page 27: ...mit further One full turn equals 2 of trolley travel Closed Door Adjustment Decrease DOWN limit Turn the DOWN limit adjustment screw clockwise 5 complete turns Press the Door Control button The trolle...

Page 28: ...NOTE To prevent the trolley from hitting the cover protection bolt keep a minimum distance of 2 4 between the trolley and the bolt If door does not open at least 5 feet Adjust the UP open force as exp...

Page 29: ...Adjust the Forces Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarant...

Page 30: ...justment Step 3 Test The Protector System Press the remote control push button to open the door Place the opener carton in the path of the door Press the remote control push button to close the door T...

Page 31: ...either force or limits of travel the other control may need to be adjusted also and the safety reversal system must be checked Failure to properly adjust the opener may result in severe injury or deat...

Page 32: ...or installed and correctly aligned 1 If open door will close If closed it will open 2 If closing the door will reverse 3 If opening the door will stop allowing space for entry and exit of pets and for...

Page 33: ...g code The door will open when you press the remote control push button The code between the remote control and the receiver changes with each use randomly accessing over 100 billion new codes Your SE...

Page 34: ...ogramming procedure with all remote controls The remote control has short range The garage door opens and closes by itself 1 Be sure that all remote control push buttons are off 2 Remove the bell wire...

Page 35: ...se the manual release to disconnect the trolley Open and close the door manually A properly balanced door will stay in any point of travel while being supported entirely by its springs If it does not...

Page 36: ...KEY PART NO NO DESCRIPTION 1 41A4166 Lighted door control button 2 41A5056 17 Single function remote control housin g only no circuit board 3 10A20 3V2032 Lithium battery 4 29B137 Transmitter visor cl...

Page 37: ...l 6 175B88 Light socket 7 108D36 Lens 8 30B387 Capacitor 1 3HP 9 12A373 Capacitor bracket 10 41A3150 Terminal block w screws KEY PART NO NO DESCRIPTION 11 41D3058 Universal replacement motor bracket a...

Page 38: ...grammed number of hours or number of accesses this temporary password expires and will no longer open the door The temporary password can be used to close the door even after it has expired To set a t...

Page 39: ...quire Limit adjustments 34 35 Safety Warnings 28 31 Manual Release Rope and Handle Lockout Feature 32 Manual Disconnect 32 Safety Warnings 11 19 31 32 Opener Terminals Door Control Connections 18 Safe...

Page 40: ...ipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty re...

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